coatingAI

Blueprint OS is Transforming Coating Operations
 Over the past two weeks, we’ve installed Blueprint OS on 8 new coating lines. And with every installation, we see something incredible happening. ✅ We're helping companies reduce powder waste. 
✅ We're empowering engineers to take full control of their costs and quality metrics.
✅ We're giving operators the tools and confidence to go beyond just running a line—to truly manage and master it. 
But it’s more than just numbers or efficiency gains. 
 We’ve had the privilege of working alongside passionate teams who care deeply about their work, their products, and their impact. And the results?
✅ We saved between 11 - 30% of powder on each booth. ✅ We implemented a 2-minute process for daily recipe optimization. ✅ We implemented an early warning system that is taking our predictive maintenance module to the next level. 

Blueprint OS is more than powder savings…it’s about using AI to create sustainable, high-performing coating processes that thrive regardless of economic pressures.
 If you want to see how coatingAI can help you cut waste, optimize efficiency, and elevate your team's performance, contact Link Brown or Marlon Boldrini. And a huge shoutout to one of our service partners Total Finishing Solutions for working together to make these installs a huge success. Ty Crowder Alfred Zuno Riley Buehler 
 📩 Reach out today to set up a conversation. Let’s make a difference together.

A prospect asked… 'With so many variables constantly changing, how can we keep our coating line running optimally?' That is one of the strong points of the Blueprint OS technology, which really makes managing variables very easy. We are not adapting the hardware of your line to fit our software; it's the other way around: Blueprint OS adapts to your current line conditions and improves it. So if there are worn inserts, and so on, they will wear—that's just the nature of coating. The software continuously optimizes your line, adapting to wear and tear, until it signals the need for specific replacement or reaches its optimization limit. For example, it might prompt, 'Gun 3 has reached its equalization limit; change inserts.' Blueprint OS really adapts to all these changing variables! You always figure out at that moment what your best settings are, given the hardware you have, until it reaches the point that it can't optimize anymore because something needs to be fixed. So by tracking the patterns of wear and tear on your line and integrating AI, we are able to go from preventive maintenance to predictive maintenance. Do you want an onsite demonstration of how Blueprint can optimize your coating processes? Contact Link and Marlon and get on our schedule for late spring!

The Blueprint OS Fine-Tune Module is every operator’s tool to keep their line running efficiently. It only takes 15 minutes a week. For too long, powder coating optimization has been based on instinct, manual adjustments, and tribal knowledge. But the Blueprint OS Fine-Tune Maintenance Module changes that. 🔹 It’s simple. Operators follow a guided, step-by-step process—no guesswork. 🔹 It’s structured. Weekly fine-tuning keeps the system running efficiently between full monthly service checks. 🔹 It’s repeatable. The process ensures consistent spray patterns, minimal powder waste, and optimized gun performance—every shift, every operator, every time. Every week, operators follow a weekly structured recalibration linked to the Blueprint OS optimization done by our partners during the monthly service visit. Fine Tune removes variability in your powder coating process, giving Operations Managers a predictable, data-driven way to maintain quality. Your best operators set the standard. Now, everyone can follow it. 🎙️ Shout-out to Daniel for the awesome insights and discussions during the podcast! 🚀 Ready to eliminate guesswork and make optimization effortless? Let’s talk. #BlueprintOS #powdercoating #processcontrol #coatingsindustry

Imagine achieving 10% powder savings while improving quality and establishing a controlled process. That’s what Blueprint™ OS delivers. This isn’t just about cutting costs—it’s about solving a common challenge: non-uniform coating thickness, a major source of wasted powder, higher reject rates, and inconsistent results. With Blueprint™ OS, you gain data-driven insights and precision control, replacing guesswork with measurable results. The system ensures uniform thickness across parts, minimizing material waste while meeting your quality standards. The result? Significant cost savings, better productivity, and a process you can truly rely on. 📢 Special thanks to Daniel Fitzpatrick for having us on his podcast and sharing the message! Reach out to Link and Marlon for your onsite demo. #RNPC #coatingAI #powdercoating #savepowder #BlueprintOS

What a great conversation we had with Products Finishing about the challenges in coating processes and how to overcome them. At coatingAI, we approach these challenges as opportunities to innovate and refine processes. Thank you, Lori Beckman, for sharing our vision for the future of the coating industry and helping us bring advanced solutions. 🌟 Curious about how to enhance quality, optimize your processes, and reduce costs? Read more about Blueprint OS here: https://lnkd.in/ghqKAFhw #BlutprintOS #powdercoating #coatingsprocess #ProductsFinishing

Check out the latest video from Daniel Fitzpatrick, partner at CTSA Inc, with coatingAI. If you are interested in learning more reach out to us now for more information. https://lnkd.in/gH2hbJaG

Every journey is filled with incredible people who make the experience worthwhile—and the coating industry is no exception. Here’s how one connection turned into something truly special: ✅ It all began with a simple LinkedIn connection—just a friendly introduction. ✅ Four months later, we met face-to-face at FABTECH Expo. In a brief but impactful discussion, we shared coatingAI's mission to innovate the powder coating industry. ✅ Three weeks after Fabtech, we started collaborating on an article about Blueprint OS, diving into its potential to redefine how coaters operate. ✅ Two weeks after that, we visited Cincinnati while servicing customers and took the opportunity to learn more about the incredible history of Gardner Business Media, Inc. and Products Finishing magazine. Lori Beckman, Todd Luciano, and Scott Francis —your passion and professionalism are inspiring. Gardner has been a cornerstone of this industry for nearly 100 years, connecting people, ideas, and innovations. It’s an honor to work with a team that shares our commitment to moving the coating industry forward. Curious to read the editorial? https://lnkd.in/gjsPPMAD And if you’re an automated coater, —reach out to our team for a no-obligation demo and see how coatingAI can help you save powder, optimize your processes, and achieve incredible results. Link Brown Marlon Boldrini Eugenia Millan Mazzucco Marija Mladenovic

Every journey is filled with incredible people who make the experience worthwhile—and the coating industry is no exception. Here’s how one connection turned into something truly special: ✅ It all began with a simple LinkedIn connection—just a friendly introduction. ✅ Four months later, we met face-to-face at FABTECH Expo. In a brief but impactful discussion, we shared coatingAI's mission to innovate the powder coating industry. ✅ Three weeks after Fabtech, we started collaborating on an article about Blueprint OS, diving into its potential to redefine how coaters operate. ✅ Two weeks after that, we visited Cincinnati while servicing customers and took the opportunity to learn more about the incredible history of Gardner Business Media, Inc. and Products Finishing magazine. Lori Beckman, Todd Luciano, and Scott Francis —your passion and professionalism are inspiring. Gardner has been a cornerstone of this industry for nearly 100 years, connecting people, ideas, and innovations. It’s an honor to work with a team that shares our commitment to moving the coating industry forward. Curious to read the editorial? https://lnkd.in/gjsPPMAD And if you’re an automated coater, —reach out to our team for a no-obligation demo and see how coatingAI can help you save powder, optimize your processes, and achieve incredible results. Link Brown Marlon Boldrini Eugenia Millan Mazzucco Marija Mladenovic

We are starting 2025 with a bang! Thanks to Lori Beckman and the Gardner Business Media, Inc. team for featuring coatingAI’s Blueprint OS in Product Finishing Magazine. In 2024, we made some great partnerships and closed some huge deals that will be our springboard for 2025! Check out the article to learn more about the technology and how we are helping automated powder coaters across the US and the globe! Feel free to reach out to our team or partners if you want to learn more. Link Brown Marlon Boldrini Eugenia Millan Mazzucco Marija Mladenovic Ty Crowder Total Finishing Solutions Jeff Behymer Spray Tech - A Combined Finishing Company

Wrapping up an incredible year at coatingAI! ✨ A huge thank you to our amazing partners, supporters and especially our clients for making this year a success. Together, we’re driving innovation in coating technology! Wishing you a wonderful holiday season and a bright new year ahead 🎉 #coatingsindustry #powdercoating #happyholidays