Prolean Technology Co Ltd.

Our factory’s adorable little cat 😺 😸 😼 is always eager to meet those interested in our precision-machined parts! It loves welcoming visitors and making sure that every piece we create is made with just the right amount of care and attention. Come say hi! #FactoryCat #PrecisionMachining #CNCProcessing #ManufacturingExcellence #QualityParts #IndustrialCraft #MadeWithCare #MachiningParts #Engineering #TechInnovation

Come check out the amazing precision of automated sheet metal bending! You'll see how every fold is crafted with absolute accuracy. It’s a fantastic process that guarantees consistent, top-notch results for all your sheet metal projects! When you're diving into automatic sheet metal bending for parts with multiple bending features, there are a few important things to keep in mind to get the best results in precision, efficiency, and quality. Here’s a friendly guide to help you out: 1. Bend Sequence and Part Orientation: Proper Bend Sequence: Getting the order of bends just right is super important. If they're out of order, you might run into issues where bends interfere with each other, making it tough to achieve the desired shape. For instance, bending certain features first could lead to distortion or make it tricky to reach other areas for later bends. Optimize Part Orientation: Positioning the sheet metal correctly on the press brake can really streamline the process. It helps cut down on handling time, reduces the need for tool changes, and prevents any nasty collisions between the tool and the part features while bending. 2. Bend Allowance and K-Factor: Bend Allowance: This is all about the material that gets stretched when you bend it. To get it right, calculate the bend allowance based on the thickness of the material and the bend radius. If you’re using automatic systems, they often let you input this info for precise final dimensions. K-Factor: The K-factor is a nifty way to express the relationship between the neutral axis and the material thickness during bending. Adjusting it based on the material type and bend radius helps ensure that your sheet metal returns to its intended shape after being bent. 3. Tool Selection and Die Setup: Correct Tooling: When dealing with multiple bends, choosing the right tools (punches and dies) for each specific feature is key. For more complex shapes, you might need multi-step tools or adjustable dies to get everything just right. Die and Punch Clearance: Don’t forget about the clearance between the die and punch! It’s crucial to match this to the material you’re bending. Too much clearance can lead to deformation, while too little can cause cracking or edge deformation. #SheetMetalBending #AutomatedBending #PrecisionManufacturing #CNCBending #Metalworking #ManufacturingProcess #TechInnovation #IndustrialAutomation #MetalFabrication #PrecisionParts

😀 Come and see this amazing DMG machining center in action, crafting gears with incredible precision! DMG Machining Centers are well-regarded for their precision, reliability, and cutting-edge technology, making them favorites in fields like aerospace, automotive, medical, and mold making. Let’s dive into some of the standout features and benefits of DMG machining centers: 1. Precision and Accuracy:  One of the best things about DMG machining centers is their incredible precision. They're perfect for creating complex, high-precision parts. Thanks to advanced linear drive technology and top-notch components, these machines consistently deliver accurate results, even when the going gets tough. With some models hitting micrometer-level accuracy, they're a perfect match for industries that need strict tolerances—think aerospace, medical, and automotive manufacturing! 2. Advanced Technology and Automation:  DMG machining centers come packed with the latest technology, including user-friendly iTouch systems, automated tool changers, and integrated 5-axis capabilities. This level of automation streamlines machining processes, cuts down on cycle times, and boosts efficiency overall. Plus, with advanced CNC systems like SIEMENS or Heidenhain, operators benefit from intuitive interfaces, real-time monitoring, and sophisticated programming features—making complex machining tasks much easier to handle. 3. Versatility and Multi-Functionality:  DMG offers a fantastic variety of machining centers, spanning vertical machining centers (VMC), horizontal machining centers (HMC), and 5-axis machines. These versatile machines can tackle a wide range of materials, from metals to plastics and composites, making them suitable for all sorts of production environments. Plus, many DMG machines have 5-axis capability, allowing for the creation of intricate geometries and parts with undercuts, minimizing the need for extra setups and tool swaps. #DMGMachiningCenter #GearManufacturing #CNCProcessing #PrecisionMachining #TechInnovation #MechanicalEngineering #IndustrialMachining #GearProduction #HighPrecision #ManufacturingExcellence

Hey everyone! 😀 The start of this workweek is here, and we’re all set to jump back into some precision machining. With our energy and teamwork, we’re geared up to take on our tasks and make sure each project shines at its best! Let's do this! #WorkWeek #CNCProcessing #PrecisionMachining #ManufacturingExcellence #IndustrialMachining #WorkFlow #Engineering #ProductionTime #TechInnovation #CommitmentToQuality

📅 Step into our "Tech Friday" where we'll dive into the exciting world of mold machining! Come along and watch how create high-quality molds, paying close attention to every detail to guarantee perfect production. When it comes to tackling 5-axis CNC machining for molds, nailing down precision, efficiency, and a sleek surface finish is essential! Here are some friendly tips to help you achieve the best results: 1. Get Your Workpiece Setup Just Right: Secure Your Workpiece: Make sure your mold is clamped down snugly to avoid any shifting while you work. A sturdy fixture or vacuum table can really do the trick here! Optimize Your Orientation: Position your mold wisely to keep tool travel to a minimum and boost cutting efficiency. Picking the right angle can also cut down on unnecessary reorientations and tool swaps. 2. Tool Selection and Maintenance Matter: Choose the Right Tools**: It’s important to pick tools that fit the geometry and material of your mold, whether it’s steel or aluminum. For those detailed areas, smaller diameter tools work wonders for precision. Keep an Eye on Tool Wear: With 5-axis machining, your tools face some tricky forces. Make a habit of checking your tools regularly and swapping out any that are showing wear, so you can sidestep surface defects and dimensional hiccups in your mold. 3. Optimize Your Cutting Parameter: Fine-Tune Feed and Speed: Make sure your feed rates, cutting speeds, and depths of cut are just right for both the material and the tool you’re using. Avoid cranking it up too high, as that can cause vibrations, wear on your tools, or rough finishes. Embrace Adaptive Machining: Using adaptive toolpaths that can adjust in real-time to your cutting conditions can really boost efficiency. This approach helps reduce tool deflection and vibration, especially when you’re working with complex mold shapes. #TechFriday #MoldMachining #PrecisionMolds #ManufacturingTech #CNCProcessing #MoldDesign #IndustrialMachining #HighQualityMolds #TechInnovation #ManufacturingExcellence

Come join us as we dive into the fascinating world of Swiss-type CNC turning! It's where precision meets versatility, allowing us to craft complex parts with incredible accuracy through multi-dimensional cutting. 🎆 1. Precision and Accuracy:  Swiss-type CNC lathes are truly impressive when it comes to precision! They can achieve extremely tight tolerances of just 0.001 mm, making them perfect for industries that can’t compromise on accuracy, like medical device manufacturing, electronics, and watchmaking. Their clever design allows for precise control during cutting operations, which means you get high-quality finishes and exact dimensions—even for those complex, tiny parts. 2. Guide Bushing System: One standout feature of Swiss-type lathes is their guide bushing system. This smart design supports the workpiece as it’s being machined, preventing any deflection during high-speed cutting. This is especially important for longer, slender components, as it helps keep everything stable and precise. Thanks to this capability, these machines can produce small, thin parts with minimal vibration, ensuring consistent quality every time! 3. High Productivity and Versatility:  Swiss-type CNC lathes really shine in high productivity! They’re perfect for high-volume production of small parts, thanks to multiple tool stations and multi-axis capabilities. This means you can do multiple operations at once—like turning, drilling, and milling—reducing the need for several setups and boosting your efficiency. Plus, their versatility lets them handle complex shapes, making them just right for machining intricate features like threads, holes, and internal profiles. #CNC5Axis #PrecisionMachining #SwissCNCTurning #ComplexParts #MachiningProcess #AdvancedManufacturing #IndustrialMachining #HighPrecision #EngineeringExcellence

We take shipping seriously 🫡 , and we want to make sure your experience is smooth and worry-free! That’s why we use top-notch packaging to ensure your parts stay safe and sound through all the bumps and shakes along the way, so they arrive in perfect condition, just like when they were packed up.  #ShippingSafety #ReliablePackaging #ProtectivePackaging #HighQualityShipping #IndustrialShipping #PartProtection #DamageFreeDelivery #SafeTransport #PackagingPerfection

🥰 🫡 Watch as we machine brass with CNC technology, transforming this versatile material into high-quality, functional parts. Brass offers great durability and a smooth finish, perfect for precision manufacturing. #CNCBrass #BrassMachining #Metalworking #CNCProcessing #PrecisionParts #IndustrialMachining #ManufacturingExcellence #BrassComponents #EngineeringCraftsmanship #TechInnovation

During our CNC milling process, we ran into a little hiccup with some vibration marks caused by the machine's age. But no worries—our parts still hit our high precision standards! We're always looking for ways to improve our equipment, too.（Get a new equipment now！ 🙂 😉 ） If you're looking to tackle tool marks or chatter marks during CNC machining, here are some handy strategies to consider: 1. Adjust Your Cutting Parameters: Reduce Feed Rate: Lowering the feed rate can help minimize the forces on the tool, which goes a long way in reducing vibrations and enhancing the surface finish. Just remember to find that sweet spot to keep tool pressure and vibration in check! Optimize Cutting Speed: Making sure your cutting speed fits both the material and the tool is key to stable cutting. If it's too fast, you might invite vibrations; if it's too slow, you could wear out the tool faster. 2. Check Tool Condition: Use Sharp Tools:** Dull tools can ramp up cutting forces and spark vibrations. Make it a habit to regularly inspect and replace tools to keep them sharp for smoother machining and to avoid those pesky vibration marks! 3. Improve Machine Rigidity: Check Machine Setup:** It’s super important to ensure your CNC machine is calibrated properly and that everything is secure. Loose parts or misaligned components can really amplify vibrations and mess with your surface finish. So, don’t forget to tighten everything up and check alignment! 4. Optimize Workholding: Secure Workpiece Properly:** If your workpiece isn't clamped down tightly, it can shift during machining, leading to unwanted vibrations. Be sure to use stable clamping methods to keep it in place for a smooth cut! By keeping these tips in mind, you'll be well on your way to achieving a better finish in your CNC projects. Happy machining! #CNCMilling #MachineVibration #PrecisionMachining #ManufacturingChallenges #CNCProcessing #IndustrialMachining #QualityControl #EngineeringExcellence #TechUpgrades

This Thanksgiving, we're full of gratitude for precision, craftsmanship, and creativity! 🦃✨ This beautifully detailed turkey, made with love on a CNC machine, really captures the wonderful mix of tradition and innovation. As we celebrate this special season, we appreciate the amazing technology that helps us turn our ideas into reality! Wishing you all a Happy Thanksgiving surrounded by warmth, joy, and the company of those you cherish. 🧡 Video Source: HERMLE AG #Thanksgiving #Gratitude #CNCmachining #PrecisionCraftsmanship #HappyThanksgiving