WayKen Rapid Manufacturing

This vacuum shell is designed to be airtight. To ensure its airtightness, it incorporated two different groove shapes.  As shown in the picture, the outer groove is a dovetail, known for its high internal stress and strong anti-leakage properties, making it ideal for vacuum sealing. Inside, there's a standard rectangular groove that will hold an O-ring, acting as a secondary sealing structure. In order to achieve the sealing function, the size of the sealing groove is particularly critical. Therefore, the grooves must be milled with extreme precision, maintaining a tolerance of ±0.005 mm. Would you like to learn more about how #WayKen helps customers bring their designs to life? Contact us to find out more! #custom #CNC #machining

**The Key to a Successful Prototype: Comprehensive Project Management**  In prototyping, effective project management is just as important as technical expertise. Prototypes often involve a mix of processes and materials, requiring careful selection to balance cost, quality, and functionality. This is where an experienced prototyping partner makes a difference.  With deep industry knowledge, the right partner can navigate complex choices, selecting the most suitable manufacturing methods and materials to achieve optimal results. The goal isn’t just to make a prototype - it's to create one that meets your design intent while maximizing cost-efficiency.  At #WayKen, we take a comprehensive approach to every project, ensuring that each prototype is engineered with precision, the right materials, and the most efficient processes. Because in product development, the right choices at the prototyping stage set the foundation for success.   #CNC #Prototyping #ProductDevelopment #RapidManufacturing

#Brass is highly favored in CNC machining due to its exceptional machinability and dimensional stability. It allows for high-speed cutting with minimal tool wear, ensuring precise dimensions and smooth surface finishes. Additionally, its corrosion resistance enhances durability, making it ideal for electronic connectors and automotive components. At #WayKen, we utilize advanced 3-axis and 5-axis CNC machines to fully leverage brass's properties, delivering high-precision parts with consistent quality. Want to learn more about brass machining? Get in touch with us today! #CNC #machining

High-density polyethylene (#HDPE) is an engineering plastic with high strength-to-density due to its linear polymer chains and density, which ranges from 0.93 to 0.97 g/cm³. The HDPE form is known for being economical, machinable, and weldable, with an excellent strength-to-ductility balance. HDPE parts also have good corrosion resistance against a wide range of chemicals. #WayKen #CNC #plastic #machining 

#Baking #paint surface treatment on aluminum alloy parts enhances surface durability and aesthetics by forming a wear-resistant, weatherproof coating through high-temperature curing. It offers benefits like scratch resistance, UV protection, and diverse color finishes, and is widely applied in construction, automotive, medical devices, and electronics, for its cost-effectiveness and performance.  #WayKen

#Diamond #machining has a lot of advantages such as outstanding aluminum machining, hard alloy production, diamond polishing, and good durability. Diamond tools can process many different materials, whether hard and brittle or soft and transparent materials except for steel or iron alloys. With advanced 3-axis, 4-axis, or even 5-axis CNC milling machines, #WayKen can adopt diamond machining technology that has the ability of 5-axis micro-milling to produce different types of light guides and lenses with excellent optical quality in an array or freeform pattern.

There are two methods for applying a zinc coating to steel or iron to prevent rusting. The most common method is hot-dip #galvanizing. This is when metal parts are fully submerged in a bath of molten zinc. Another method is called Zinc plating (also known as electro-galvanizing). This is when zinc is applied by using a current of electricity. While it does provide some rust protection, its thinner coating is not as rust-resistant as hot dip galvanizing. No matter which method you choose, #WayKen can help. Feel free to contact us.

These are aluminum alloy parts with Teflon (PTFE) coatings, enhancing their corrosion resistance, low friction, and non-stick properties. They are widely used in aerospace, medical, food processing, and precision machinery, ensuring stable performance in extreme conditions. Corrosion-resistant | Extended lifespan Low friction | Improved efficiency Non-stick | Ideal for high-cleanliness applications Contact #WayKen for high-quality manufacturing solutions! #CNC #machining #Teflon #Coating

Precision and efficiency are key when machining turbine heatsinks. These components feature intricate fins, thin walls, and fine holes, demanding expert techniques to ensure top-quality results. At #WayKen, we specialize in delivering the most suitable machining solutions tailored to the unique challenges of each part. For this low-volume production run, our team developed a customized processing program to enhance efficiency while meeting all precision requirements. With our expertise and advanced capabilities, we ensure exceptional quality and performance for every component. Looking for the best machining solutions? WayKen is your trusted partner. #CNC #machining #Solutions

This article is about automotive lock components. Most of these parts are relatively easy to process. However, the stator and solenoid cam are relatively difficult to manufacture. They are composed of ZAMAK and PP, with PP covering the surface of ZAMAK. It is challenging to assemble them together like the 3D model after processing them separately. #WayKen proposed a machining solution that uses #CNC #machining the zinc parts and wrapping the PP-like resin around the ZAMAK parts by vacuum casting (#2k #molding) instead of injection molding.