¿Cómo optimiza la eficiencia energética y la sostenibilidad de sus sistemas de automatización?

La Eficiencia energética ha obtenido una importancia mayor ante el aumento sin control de los costes de la energía. La instalación de variadores de velocidad en los grandes motores de una planta pueden disminuir bastante el consumo eléctrico. Realizando la regulación de velocidad de un motor permite que un motor que gira a un 70% de su velocidad nominal consuma un 50% menos de energía eléctrica. Este tipo de grandes motores giraban a su velocidad nominal cuando muchas veces no era necesario según las necesidades de producción de la instalación. Instalar variadores no es barato, pero es uno de los típicos proyectos que se paga en un año con los beneficios que se obtienen de esa reducción de consumo.

It is also good to consider the energy consumption of each piece of software within the initial audit plan. The new practice of "green software" contributes to minimize the carbon footprint during the whole life cycle of the automation system.

A few ideas: 1- Be aware of your energy consumption patterns and follow a strategic application of engineering principles designed to conserve energy. 2- Implement advanced control algorithms that adapt in real-time to changing operational conditions to reduce energy consumption without compromising performance. 3- Leverage the power of IoT, advanced analytics, AI, and other digital technologies to monitor and analyze energy usage data, identify inefficiencies, and predict maintenance needs to prevent energy waste. 4- Prioritize the integration of renewable energy sources and invest in energy-efficient machinery and components.

it is important to take advantage of tools and methodologies such as energy audits, energy management systems (EMS), and life cycle assessments (LCA). These tools help identify inefficiencies, prioritize improvements, and quantify potential savings.

In my opinion, in current scenario the best way to optimise energy efficiency and sustainability is Leveraging 4IR technologies as per system suitability. For instance: Use of IIOT sensors: Provides real time trending on consumption and analytics built over this can provide optimisation opportunity. Smart Meters: Currently various smart meters available which has inbuilt capability of providing opportunity as well as controlling the usage for better efficiency. AI/ML Based closed loop Automation: Considering recent trend and advancement in Utility automation, various OEM’s are providing the Automated Utility Management solutions which has AI/ML capability and are capable of controlling the usage without intervention.

La sostenibilidad es un enfoque holístico por lo que se debe considerar todas las posibles prácticas en un entorno de automatización industrial. Algunas de ellas: -Suspensión y Hibernación: Asegúrate de que los dispositivos no utilizados entren en modos de suspensión o hibernación automáticamente cuando no están en uso. -Apagado de Componentes No Esenciales: Desactiva componentes como puertos USB, cámaras, sensores o pantallas cuando no sean necesarios. -Diseño de Hardware Eficiente: Al seleccionar dispositivos Edge, busca aquellos diseñados específicamente para un bajo consumo de energía. Considera factores como la eficiencia del procesador, la administración térmica y la duración de la batería (si corresponde).

If you have a high use of fans, look at installing VFDs. I had a customer who had 20 fans in there facility for animal comfort, and they installed a system with VFDs and temperature control. It cut there energy bill in half. They did not expect that large of a return.

When we talk about energy efficiency, one should look for the "big consumers" in particular. Check if you have a movement where your drives are acting in a "generative" way. This means, all that they're doing is braking. In such a case, one should consider using proper VFDs but also include an energetic recovery system. This can prevent "wasting" energy on braking and essentially loads a energy reservoir from which power can be sourced when the motor needs to do actual work (moving the axis up again). In theory, very high energy efficiency factors can be achieved this way (sometimes very close to the ideal 1).

Implementing a comprehensive system for measuring power usage—from the plant-wide level to individual buildings, specific zones, and even down to the PLC level—will enable detailed ESG reporting across different areas of your production line. This requires a combination of reliable power measurement equipment and enterprise ESG reporting software. With the EU and other import markets mandating carbon measurement regulations, it is crucial for exporters worldwide to thoroughly understand and measure every aspect of their operations in terms of carbon usage per process.

Installing a motion sensor light in the automation panel cabinet can help to reduce energy waste. Most of the control panel cabinets are installed with mechanical switches to turn on and off the panel lighting, but due to the very frequent operation of the panel door in commissioning, the switch stopped working and the panel light always remains on. Similar way for the control panel room the number of lights can be divided in two parts, one part can allow to remain on due to security reason, and the other part can be converted into motion sensor lights. This can help in energy saving.

Before taking on any change of energy sources we should try to minimise the consumption of all equipment and leave a % tolerance for future implementations, trying to buy industrial equipment with low consumption levels. It is also important to make a generation and supply plan. For example: use solar and wind power during the day and wind power at night and whatever is stored in batteries.

Enhance energy efficiency and sustainability by integrating renewable sources like solar PV panels, solar thermal collectors, wind turbines, and micro-hydro generators. Biomass boilers, biogas digesters, fuel cells, and batteries convert organic waste into heat, gas, and store energy. Integration via inverters, converters, chargers, and smart grids reduces reliance on fossil fuels, curbing greenhouse gas emissions for a greener, more sustainable future.

Optimizing energy efficiency and sustainability involves adopting renewable energy sources like solar PV panels and solar thermal collectors for electricity and heat generation from sunlight. Wind turbines and micro-hydro generators produce electricity from wind and water. Biomass boilers and biogas digesters convert organic waste into heat and gas. Fuel cells and batteries store and convert energy from various sources. Integrating renewable energy into automation systems using inverters, converters, chargers, and smart grids reduces fossil fuel dependence and greenhouse gas emissions.

Para a adoção do hidrogênio verde (H2V) como fonte de energia renovável exige uma abordagem holística que abranja desde a produção e armazenamento até a distribuição e utilização. No âmbito da produção, investimentos em eletrólise e outras tecnologias de produção verde são cruciais para viabilizar a escala comercial. A criação de infraestrutura para armazenamento e transporte, como gasodutos e estações de recarga, é fundamental para garantir a entrega eficiente do hidrogênio aos consumidores.

Achieve energy efficiency and sustainability by embracing renewable energy sources like solar PV panels, solar thermal collectors, wind turbines, and micro-hydro generators. Biomass boilers and biogas digesters convert organic waste into heat and gas. Employ fuel cells and batteries for energy storage. Integrate renewables into automation systems using inverters, converters, chargers, and smart grids. Decrease reliance on fossil fuels and cut greenhouse gas emissions.

Maximize energy efficiency and sustainability by enhancing waste management. Minimize waste generation, prioritize reuse and recycling, and dispose of waste responsibly. Apply lean manufacturing principles and embrace the circular economy concept. Utilize eco-friendly materials and packaging. These steps lead to cost savings, improved performance, and a positive reputation.

Finalize energy efficiency and sustainability optimization by enhancing waste management. Minimize waste generation, prioritize reuse and recycling, and ensure safe disposal. Adopt lean manufacturing, embrace the circular economy, and utilize eco-friendly materials and packaging. These strategies reduce costs, boost performance, and enhance reputation, fostering a more sustainable and prosperous operational ecosystem.

A good practice is scheduled batch production and continuous review of specifications with customers and suppliers. Also think about recycling from the product design, avoiding disposable solutions.

Hoje em dia vemos no mercado soluções para manter sistemas de baixo consumo "energizados" por exemplo com super capacitores. Na industria seria extremamente complexo gerir baterias para módulos que precisam manter sincronismo de horário quando estão desligado, sem contar a quantidade de resíduos gerados.

Otras prácticas adicionales: -Reducir la potencia de los Access Points inalámbricos al mínimo necesario. -Optimización de Cargas de Trabajo: Asegúrate de que las cargas de trabajo en el Edge sean eficientes, usando los lenguajes de programación adecuados con el entorno Cloud. -Agrupar módulos de software, Apps y otros sistemas, en la menor cantidad posible de hardware. -Implementar un sistema de gestión de recursos digitales (hardware/software) como el que ofrece BE-IN-G 👍

💡To optimize energy efficiency in a robotic cell: ♻️ Optimize the robot program to reduce cycle time. ♻️ Optimize robot motion paths to minimize energy consumption. ♻️ Utilize efficient grippers and end-effectors to reduce energy consumption during manipulation tasks. ♻️ Implement predictive maintenance to ensure efficient operation of robotic equipment. ♻️ Power off the machine when it's not in use to further reduce energy consumption.

use energy efficient components, power management, preventive maintenance, process optimization, energy recovery systems, renewable energy integration, smart grid integration, monitoring, analytics and efficient control systems, proper life cycle assessment

by employing advanced technologies like energy-efficient sensors, variable-speed drives, and smart algorithms. Implement predictive maintenance to ensure equipment operates at peak efficiency. Utilize data analytics for real-time monitoring, identifying areas for improvement. Integrate renewable energy sources and energy storage solutions where feasible. Employ automation to manage energy consumption dynamically, adjusting based on demand. Regularly update and upgrade systems to incorporate the latest energy-efficient technologies. Collaborate with sustainability experts and stay informed about industry best practices to continually enhance the energy efficiency and sustainability of your automation systems.

Data analytics can be leveraged to identify opportunities for energy savings in industries by analyzing consumption patterns and pinpointing inefficiencies. By collecting and examining data from various sensors and monitoring systems, analytics can reveal trends, peak usage times, and areas where energy is being wasted. This insight allows industries to implement targeted measures such as optimizing equipment usage, scheduling operations during off-peak hours, and upgrading to more energy-efficient technologies. Ultimately, data-driven decisions enable industries to reduce energy consumption, lower costs, and enhance overall sustainability.