MEL COMPOSITES

At MEL Composites, we're proud to support the next generation of composite engineers. We sponsor university teams, providing them with raw materials, consumables and tools as well as assisting them with expert technical advice on composite processing as they take on the latest Formula Student and Moto Student programmes.   A special shoutout to the talented team from MotoSpirit ESEIAAT, who are developing innovative composite parts for their new electric motorcycle set to compete in the 2025 Moto Student event. Their work with bio-based GreenPoxy 33 resin and our dedicated infusion technology shows great promise and we are excited to see them push the boundaries of performance and sustainability! Leveraging our expertise in mold design, laminate composition, and lean manufacturing, MEL provided hands-on technical support to MotoSpirit. We guided the students through best practices in resin infusion, such as optimized flow paths, controlled vacuum pressures, and precise resin-to-fibre ratios, helping to ensure high-quality, lightweight components. MEL's structured approach not only improves the team’s technical skills but also instills a foundational understanding of efficient, repeatable production methods essential for high-performance composites in motorsports.    #Engineering #Composites #ResinInfusion #MotoStudent #FormulaStudent #Innovation #Sustainability #MELComposites #greenpoxy 

MEL Composites proudly announces its role as the supplier of materials and consumables for the revolutionary ZEN50 yacht, designed by Julien Mélot. As the sole provider, MEL Composites supplied all components including carbon fabrics, vinylester resin, structural cores and ancillaries, along with comprehensive technical support throughout the project. MEL Composites collaborated closely with the yacht builders. This collaboration included preparing test laminates to ensure the expected mechanical properties, assisting with mold preparation, and developing a precise resin infusion strategy. The company’s experts also led the infusion process, ensuring superior quality and maximum efficiency. For the full press release: https://lnkd.in/dH6-ZDPt

Extending the life of existing metallic underground tanks with innovative composite repair techniques. An insightful interview with our very own Eduardo Galofre. Learn how advanced materials are transforming the longevity and durability of tanks, ensuring safety and environmental protection whilst reducing long term costs. Interview in English and Spanish: https://lnkd.in/eUddCX3F #tankrepair #composites #compositerepair

We were delighted to see the Paris 2024 race committee using this Sasga Menorquín 34 HT to manage the sailing starts at this summer's Olympics. The 10m Sasga vessel provided the speed and maneuverability to handle the challenging Marseilles weather as well as offering a luxury and comfort for the race committee during their breaks. MEL Composites has supported Sasga Yachts as they have optimized construction methods with infused composites, delivering stronger, lighter vessels with superior performance. To read the full case study: https://lnkd.in/g35GscJh #paris2024 #infusion Sasga Yachts SL

¡Vamos a por el próximo récord!

MEL Adds Evonik ROHACRYL™ to Range of Customised Core Solutions We are pleased to announce the expansion of our services for Evonik. With immediate effect, MEL Composites will provide processing services of the premium brand ROHACRYL™ foam, supplying foam core sheets and custom CNC shaped foam components for Evonik and its customers. The launch of ROHACRYL™ confirms Evonik’s commitment to expanding its Performance Foams product line. ROHACRYL is a premium acrylic-based structural foam, that features exceptional mechanical properties, thermal stability, and environmental friendliness. This new material addresses the demanding performance requirements of industries that include automotive, wind energy and marine. MEL Composites provides customers with deliveries of high-precision, cut foam core sheets and has designed and manufactured bespoke core kits since the early 1990’s. In house CNC equipment, drilling & grooving machines and block format inventory allows MEL to create custom Evonik foam kits that maximise production efficiency on the shop floor. MEL Composites will also continue to process ROHACELL®, Evonik’s long standing high-performance PMI foam. "MEL is proud to continue its collaboration with Evonik, providing customers in sporting, marine, and industrial markets with a highly tailored core solution," said Eduardo Galofre, CEO, MEL Composites. "Processed precisely, Evonik cored components significantly reduce manufacturing time in a wide variety of infusion, press moulding and autoclave production.” #newsrelease #evonik #rohacryl #coresolutions Full press release: https://lnkd.in/eDvgGrR8

MEL is well positioned as a supplier of materials, keeping more than 1,500 separate items in stock, including cores, fibres, resins, adhesives, consumables and the equipment for composite processes such as RTM, vacuum bagging and infusion. MEL keeps large format foam cores in stock and, with its unique core cutting and finishing equipment, can quickly deliver custom kits for individual projects. #foamcores #kitting #corecutting

A great project from two sustainability leaders! FireGreen 37 is a halogen free, fire-retardant bio-epoxy that combines fire performance with a sustainable formulation, featuring 25% plant-based carbon fiber content. It is an intumescent epoxy resin system optimized for laminating and press molding processes and is available with a range of hardeners, permitting fast production cure cycles. #enquirenow #greenpoxy #firegreen37 #composites

Mel Composites Infusion Strategy Enables Sasga Yachts Fiberglass Hull Designs The partnership between Mel Composites, Sasga Yachts SL and naval architect Barracuda Yacht Design commenced with the development of the Menorquín 42 project, in which Sasga planned to developed a new Menorquin yacht model. Mel worked closely with Sasga Yachts to optimize construction details for a safer, more cost-effective infusion strategy. This successful infusion laid the foundation for further collaboration, culminating in the development of the Menorquín 54 and extending to boats up to 68 feet in length. Central to the success of this collaboration is MEL's comprehensive approach, supplying custom raw material kits tailored to Sasga Yachts' specifications and dedicated on-site training and support for the infusion process. By providing a complete package comprising resins, fabrics, Aircell cores, consumables, and tools, MEL Composites ensures seamless integration and optimal performance, elevating Sasga Yachts' manufacturing standards. Eduardo Galofre, CEO, emphasized the importance of planning and material selection in achieving a successful infusion strategy. "Understanding the synergies between materials and consumables is paramount in realizing the full potential of resin infusion. Our partnership with Sasga Yachts SL is an example of our commitment to delivering tailored solutions and technical support that enhance efficiency and performance." For the full story on Composites World: https://lnkd.in/evXj5YUA #infusion #makingcompositeswork #sasgayachts #casestudy

Sicomin SR1280 on show this summer at the Paris Olympics!