[en] During 1994, a small water leak was observed from the upper aluminium thermal shield of Cirus reactor. Detailed investigations revealed that the leakage was from the weld joint of one of the 1 1/4 inch NB Sch. 80 coolant inlet pipes connected to the upper aluminium thermal shield. The location of the leak was identified by monitoring the stabilised water level in the vertical inlet pipe under stagnant condition. The exact location was identified by installing an inflatable seal arrangement inside the leaky pipe and inflating the seal at different elevations to isolate the leaky location and ensuring that the leak was completely stopped. This location was about 15 feet below the operating floor of the reactor. The pipe was visually inspected with the help of a fibre-scope to assess the condition of the inner surface. Eddy current testing was also carried out for volumetric examination. This revealed one more localised flaw on the outer surface little above the leaky joint. A hollow plug, with expandable rings, having C-shaped cross section at both the ends and a straight portion in the middle to cover the defective region, was developed and qualified in a mock-up station after extensive trials. In view of the site constraints, a flexible hollow link assembly was engineered, for installing the plug remotely. The inner surface of the pipe was cleaned using an emery brush and a deburring tool. The plug was then installed covering the leak area and the rings were expanded by remote tightening. The shield was hydro-tested satisfactorily. (author)