[en] Heat pipes are becoming increasingly popular as passive heat transfer technologies due to their high efficiency. This paper provides a comprehensive review of the state-of-the-art applications, materials and performance of current heat pipe devices. The paper is divided into four main parts; low temperature heat pipes, high temperature heat pipes, thermal modelling of heat pipes and discussion. The low and high temperature sections present an extended list with suitable working fluids and operating temperatures, along with their compatibility with casing materials. Furthermore, the sections focus on some of the most widespread industrial applications, such as solar, nanoparticles, Rankine cycles, nuclear, thermoelectric modules and ceramics, in which heat pipe technologies offer many key advantages over conventional practises. The third part of the paper consists of a thorough analysis of the thermal modelling side of heat pipes. Internal and external thermal modelling techniques, theories and methodologies are presented in this section, for various applications such as non-Newtonian fluids, nano-fluids, solar, geothermal, automotive, hybrid storage and nuclear systems. The final part of the paper discusses the limitations of heat pipes and the reasons why they are not implemented in more aspects of our lives. Operational limitations, cost concerns and the lack of detailed theoretical and simulation analysis of heat pipes are some of the point covered in this section. Finally, some of the recent and future developments in the field are discussed. - Highlights: • A comprehensive review on the heat pipe technology in the literature is included. • The current state of the art for this technology is included and detailed. • The potential for this technology is illustrated with sample real case studies.

[en] In manufacturing processes anisotropic metals are often exposed to the loading with high strain rates in the range from 10"2 s"-"1 to 10"6 s"-"1 (e.g. stamping, cold spraying and explosive forming). These types of loading often involve generation and propagation of shock waves within the material. The material behaviour under such a complex loading needs to be accurately modelled, in order to optimise the manufacturing process and achieve appropriate properties of the manufactured component. The presented research is related to development and validation of a thermodynamically consistent physically based constitutive model for metals under high rate loading. The model is capable of modelling damage, failure and formation and propagation of shock waves in anisotropic metals. The model has two main parts: the strength part which defines the material response to shear deformation and an equation of state (EOS) which defines the material response to isotropic volumetric deformation [1]. The constitutive model was implemented into the transient nonlinear finite element code DYNA3D [2] and our in house SPH code. Limited model validation was performed by simulating a number of high velocity material characterisation and validation impact tests. The new damage model was developed in the framework of configurational continuum mechanics and irreversible thermodynamics with internal state variables. The use of the multiplicative decomposition of deformation gradient makes the model applicable to arbitrary plastic and damage deformations. To account for the physical mechanisms of failure, the concept of thermally activated damage initially proposed by Tuller and Bucher [3], Klepaczko [4] was adopted as the basis for the new damage evolution model. This makes the proposed damage/failure model compatible with the Mechanical Threshold Strength (MTS) model Follansbee and Kocks [5], 1988; Chen and Gray [6] which was used to control evolution of flow stress during plastic deformation. In addition the constitutive model is coupled with a vector shock equation of state which allows for modelling of shock wave propagation in orthotropic the material. Parameters for the new constitutive model are typically derived on the basis of the tensile tests (performed over a range of temperatures and strain rates), plate impact tests and Taylor anvil tests. The model was applied to simulate explosively driven fragmentation, blast loading and cold spraying impacts. (paper)

[en] Highlights: • In situ solidification control during industrial pilot scale direct chill casting. • Uniform microstructure and refinement of secondary phase particles. • Improvement in machinability and mechanical properties of extruded solid bars. -- Abstract: Refinement and uniform dispersion of the free machining elements within the matrix is always desirable for aluminium billets produced by direct chill (DC) casting. The conventional grain refiner addition cannot ensure uniformity of microstructure and homogeneous distribution of insoluble or intermetallic phases. Melt conditioned direct-chill (MC-DC) casting is a key technology for producing uniform microstructure and refinement of secondary phases. This physical approach combines conventional vertical direct chill (DC) casting with a high shear device directly immersed in the sump for in situ microstructural control. Increased heat extraction rate due to forced convection, a larger temperature gradient at the solidification front and a shallower sump contribute to fine equiaxed dendritic grains with fine dendritic arm spacing that favor the fine and uniform distribution of second phase particles in the as-cast billet. This trend of the microstructural features was preserved even after thermomechanical downstream processing, giving rise to much improved machinability for the extruded solid bars.

[en] Highlights: • There is a gap in body of knowledge for a systemic method for assessing the economic impact of circular models in Water System. • There is no inclusive economic impact analysis of NBS for managing water. • Environmental and societal impact of Circular Economy need to be included in cost-benefit analysis of NBS in Water Systems. • Water Circularity assessment is multi-facetted Socio-Economic problem. • This work combines the monetary value of environmental and social gains verses technology investment costs. The transition from the current linear model of abstraction, use and discharge of water into recycle-reuse under the circular economy (CE) principles is momentous. An analysis of recent literature about the economic impact of linear to circular (L2C) transition is made. The review investigates the economic implications (i.e. cost-benefit) of deployment of enabling technologies, tools and methodologies within the circular water systems. The study is enhanced by presenting the results of our investigation into the policy impact (push-barriers) of L2C transition. As the vehicle for the L2C transition, nature-based solutions (NBS) and its economic and policy implications is discussed. A framework is proposed for the monetary assessment of the costs of investment in NBS technologies, infrastructure and education against the environmental and socio-economic benefits within the policy frameworks. This framework may build the early foundation for bridging the gap that exists for a systematic and objective economic impact (cost-benefit) analysis of L2C transition in the Water sector. This framework will lead to a generic multi-parametric cost model of NBS for Circularity Water Systems.

[en] Highlights: • WtE contributes to different policies: waste management, energy union, climate change. • There is the potential for a streamlined policy in the context of WtE. • These different policies could be bridged through the new technology. • The paper advances on restorative justice. • The European Commission WtE Communication is largely explored. -- Abstract: This paper explores the multi-purpose nature of Waste-to-Energy (WtE), which adheres to three different policies in the EU: 1) waste management; 2) energy union; 3) air quality/climate change. While WtE is subject to different EU policies and must comply with different sets of EU regulatory frameworks, the policies are largely intertwined and share common objectives enabling the achievement of a sustainable European future via the circular economy. With support from the theoretical foundation for the potential to unite climate, energy, and environmental justice, the paper calls for a streamlined policy in the context of WtE. The paper also highlights the value of this linkage from a practical perspective illustrating how these different policies could be bridged through the new technology - the patented micro-scale Home Energy Recovery Unit (HERU), which has been invented to process all unwanted domestic materials and generate energy for the household.

[en] Single crystal CVD diamond has many desirable properties compared to current, well developed, detector materials; exceptional radiation, chemical and physical hardness, chemical inertness, low Z (close to human tissue, good for dosimetry), wide bandgap and an intrinsic pathway to fast neutron detection through the "1"2C(n,α)"9Be reaction. However effective exploitation of these properties requires development of a suitable metallisation scheme to give stable contacts for high temperature applications. To best utilise available processing techniques to optimise sensor response through geometry and conversion media configurations, a reliable model is required. This must assess the performance in terms of spectral response and overall efficiency as a function of detector and converter geometry. The same is also required for proper interpretation of experimental data. Sensors have been fabricated with varying metallisation schemes indented to permit high temperature operation; Present test results indicate that viable fabrication schemes for high temperature contacts have been developed and present modelling results, supported by preliminary data from partners indicate simulations provide a useful representation of response. - Highlights: • Radiation sensors using diamond as the sensitive volume have been constructed. • Functionality of these sensors with minimal degradation has been confirmed at 100 °C. • Sensitisation to thermal neutrons by addition of conversion layers has been modelled. • Modelling suggests 4× efficiency improvements from 3d converter-substrate interfaces.

[en] Highlights: • Flow boiling is a promising method of transferring high heat fluxes. • Flow boiling in microchannel heat sinks has wide applications in high heat flux devices. • Fundamental thermofluid phenomena in microchannels are presented. • Correlations are provided to predict flow pattern transition boundaries for small to micro tubes. • Correlations giving the heat transfer coefficient for the design of microchannels are provided. - Abstract: The rapid advances in performance and miniaturization of electronics and high power devices resulted in huge heat flux values that need to be dissipated effectively. The average heat flux in computer chips is expected to reach 2–4.5 MW/m"2 with local hot spots 12–45 MW/m"2 while in IGBT modules, the heat flux at the chip level can reach 6.5–50 MW/m"2. Flow boiling in microchannels is one of the most promising cooling methods for these and similar devices due to the capability of achieving very high heat transfer rates with small variations in the surface temperature. However, several fundamental issues are still not understood and this hinders the transition from laboratory research to commercial applications. The present paper starts with a discussion of the possible applications of flow boiling in microchannels in order to highlight the challenges in the thermal management for each application. In this part, the different integrated systems using microchannels were also compared. The comparison demonstrated that miniature cooling systems with a liquid pump were found to be more efficient than miniature vapour compression refrigeration systems. The paper then presents experimental research on flow boiling in single tubes and rectangular multichannels to discuss the following fundamental issues: (1) the definition of microchannel, (2) flow patterns and heat transfer mechanisms, (3) flow instability and reversal and their effect on heat transfer rates, (4) effect of channel surface characteristics and (5) prediction of critical heat flux. Areas where more research is needed were clearly mentioned. In addition, correlations for the prediction of the flow pattern transition boundaries and heat transfer coefficients in small to mini/micro diameter tubes were developed recently by the authors and presented in this paper.

[en] This article unmasks the probabilistic nature of high-pressure die casting; specifically, the cause of scatter in the tensile ductility of die-cast Al8Si0·4Mn0·3Mg (wt.%) alloy. Scatter in tensile ductility is related to the size of large pores and non-metallic inclusions. We propose that these non-metallic inclusions form during the pyrolysis of commercial plunger lubricants, and that these large pores derive from dilatational strains introduced during semi-solid deformation. The apparent randomness of pore formation is thus ascribed to the heterogeneous nature of the semi-solid network. Reducing heat loss in the shot chamber is shown to promote a more homogeneous grain structure, leading to a decrease in the maximum pore size from 1.32 mm to 0.37 mm, and an increase in the minimum tensile ductility from 6.8% to 9.4%.

[en] Iron (Fe) is the most common and the most detrimental impurity element in Al alloys due to the formation of Fe-containing intermetallic compounds (IMCs), which are harmful to mechanical performance of the Al-alloy components. In this paper we investigate the formation of Fe-containing IMCs during solidification of an Al-5Mg-2Si-0.7Mn-1.1Fe alloy under varied solidification conditions. We found that the primary Fe-containing intermetallic compound (P-IMC) in the alloy is the BCC α-Al₁₅(Fe,Mn)₃Si₂ phase and has a polyhedral morphology with {1 1 0} surface termination. The formation of the P-IMCs can be easily suppressed by increasing the melt superheat and/or cooling rate, suggesting that the nucleation of the α-Al₁₅(Fe,Mn)₃Si₂ phase is difficult. In addition, we found that the IMCs with a Chinese script morphology is initiated on the {1 0 0} surfaces of the P-IMCs during the binary eutectic reaction with the α-Al phase. Both the binary and ternary eutectic IMCs are also identified as the BCC α-Al₁₅(Fe,Mn)₃Si₂ phase. Furthermore, we found that the Fe content increases and the Mn content decreases in the Fe-containing intermetallic compounds with the decrease of the formation temperature, although the sum of the Fe and Mn contents in all of the IMCs is constant.

[en] The upcoming operation regimes of the Large Hadron Collider are going to place stronger requirements on the rejection of particles originating from pileup, i.e. from interactions between other protons. For this reason, particle weighting techniques have recently been proposed in order to subtract pileup at the level of individual particles. We describe a choice of weights that, unlike others that rely on particle proximity, exploits the particle-level kinematic signatures of the high-energy scattering and of the pileup interactions. We illustrate the use of the weights to estimate the number density' of neutral pileup particles inside individual events, and we elaborate on the complementarity' between ours and other methods. We conclude by suggesting the idea of combining different sets of weights with a view to exploiting different features of the underlying processes for improved pileup subtraction at higher luminosity'. (paper)