[en] Any cryogen free system or a system seeking to be cryogen free will encounter thermal contact resistance

[en] We demonstrate practical accelerating gradients on a superconducting radiofrequency (SRF) accelerator cavity with cryocooler conduction cooling, a cooling technique that does not involve the complexities of the conventional liquid helium bath. A design is first presented that enables conduction cooling an elliptical-cell SRF cavity. Implementing this design, a single cell 650 MHz Nb₃Sn cavity coupled using high purity aluminum thermal links to a 4 K pulse tube cryocooler generated accelerating gradients up to 6.6 MV m⁻¹ at 100% duty cycle. The experiments were carried out with the cavity-cryocooler assembly in a simple vacuum vessel, completely free of circulating liquid cryogens. We anticipate that this cryocooling technique will make the SRF technology accessible to interested accelerator researchers who lack access to full-stack helium cryogenic systems. Furthermore, the technique can lead to SRF based compact sources of high average power electron beams for environmental protection and industrial applications. A concept of such an SRF compact accelerator is presented. (letter)

[en] We present experimental measurements and analysis of propagation of the nitrogen gas that was vented to a high vacuum tube immersed in liquid helium (LHe). The scenario resembles accidental venting of atmospheric air to a SRF beam-line and was investigated to understand how the in-flowing air would propagate in such geometry. The gas front propagation speed in the tube was measured using pressure probes and thermometers installed at regular intervals over the tube length. The experimental data show the front speed to decrease along the vacuum tube. The empirical and analytical models developed to characterize the front deceleration are summarized. (paper)

[en] Condensation of nitrogen gas rapidly flowing into a liquid helium (LHe) cooled vacuum tube is studied. This study aims to examine the heat transfer in geometries such as the superconducting RF cavity string of a particle accelerator following a sudden loss of vacuum to atmosphere. In a simplified experiment, the flow is generated by quickly venting a large reservoir of nitrogen gas to a straight long vacuum tube immersed in LHe. Normal LHe (LHe I) and superfluid He II are used in separate experiments. The rate of condensation heat transfer is determined from the temperature of the tube measured at several locations along the gas flow. Instantaneous heat deposition rates in excess of 200 kW/m"2 result from condensation of the flowing gas. The gas flow is then arrested in its path to pressurize the tube to atmosphere and estimate the heat transfer rate to LHe. A steady LHe I heat load of ≈25 kW/m"2 is obtained in this scenario. Observations from the He II experiment are briefly discussed. An upper bound for the LHe I heat load is derived based on the thermodynamics of phase change of nitrogen. (paper)

[en] Catastrophic loss of beam tube vacuum in a superconducting particle accelerator can be simulated by sudden venting of a long high vacuum channel cooled on its outer surface by He II. The rapid rush of atmospheric air in such an event shows an interesting propagation effect, which is much slower than the shock wave that occurs with vacuum loss at ambient conditions. This is due to flash frosting/deposition of air on the cold walls of the channel. Hence to characterize the propagation as well as the associated heat transfer, it is first necessary to understand the deposition process. Here we attempt to model the growth of nitrogen frost layer on a cold plate in order to estimate its thickness with time. The deposition process can be divided into two regimes- free molecular and continuum. It is shown that in free molecular regime, the frost growth can be modeled reasonably well using cryopump theory and general heat transfer relations. The continuum regime is more complex to model, given the higher rate of gas incident on cryosurface causing a large heat load on helium bath and changing cryosurface temperature. Results from the continuum regime are discussed in the context of recent experiments performed in our laboratory

[en] Here, we examine the resistance to heat flow across contacts of mechanically pressed aluminum and niobium near liquid helium temperatures for designing a thermally conducting joint of aluminum and superconducting niobium. Measurements in the temperature range of 3.5 K to 5.5 K show the thermal contact resistance to grow as a near-cubic function of decreasing temperature, indicating phonons to be the primary heat carriers across the interface. In the 4 kN to 14 kN range of pressing force the contact resistance shows linear drop with the increasing force, in agreement with the model of micro-asperity plastic deformation at pressed contacts. Several thermal contact resistance models as well as the phonon diffuse mismatch model of interface thermal resistance are compared with the experimental data. The diffuse mismatch model shows closest agreement. The joints are further augmented with thin foil of indium, which lowers the joint resistance by an order of magnitude. The developed joint has nearly 1 K*cm2/W of thermal resistance at 4.2 K, is demountable, and free of the thermally resistive interfacial alloy layer that typically exists at welded, casted, or soldered joints of dissimilar metals.

[en] The detectors of the Super Cryogenic Dark Matter Search experiment at SNOLAB (SuperCDMS SNOLAB) will operate in a seven-layered cryostat with thermal stages between room temperature and the base temperature of 15 mK. The inner three layers of the cryostat, which are to be nominally maintained at 1 K, 250 mK, and 15 mK, will be cooled by a dilution refrigerator via conduction through long copper stems. Bolted and mechanically pressed contacts, flat and cylindrical, as well as flexible straps are the essential stem components that will facilitate assembly/dismantling of the cryostat. These will also allow for thermal contractions/movements during cooldown of the sub-Kelvin system. To ensure that these components and their contacts meet their design thermal conductance, prototypes were fabricated and cryogenically tested. The present paper gives an overview of the SuperCDMS SNOLAB sub-Kelvin architecture and its conductance requirements. Results from the conductance measurements tests and from sub-Kelvin thermal modeling are discussed. (paper)

[en] The Super Cryogenic Dark Matter Search (SuperCDMS) experiment is a direct detection dark matter experiment intended for deployment to the SNOLAB underground facility in Ontario, Canada. With a payload of up to 186 germanium and silicon crystal detectors operating below 15 mK, the cryogenic architecture of the experiment is complex. Further, the requirement that the cryostat presents a low radioactive background to the detectors limits the materials and techniques available for construction, and heavily influences the design of the cryogenics system. The resulting thermal architecture is a closed cycle (no liquid cryogen) system, with stages at 50 and 4 K cooled with gas and fluid circulation systems and stages at 1 K, 250 mK and 15 mK cooled by the lower temperature stages of a large, cryogen-free dilution refrigerator.

This paper describes the thermal design of the experiment, including details of the cooling systems, mechanical designs and expected performance of the system under operational conditions. (paper)

[en] Summary and Future Work: Development of conduction cooling for SRF; practical thermal link design; experimental setup ready; first results are promising; 6.6 MV/m cwrecorded on a single cell 650 MHz Nb3Sn cavity Activities: ongoing and planned; improve magnetic hygiene of our cryostat; test with improved Nb3Sn coating; and identity and mitigate potential microphonics due to cryocooler vibrations.

[en] First ever demonstration of accelerating gradients on a cryogen-free, cryocooler conduction-cooled SRF cavity • Niobium cavity produced >1.5 MV/m with a 2 W @ 4.2 K cryocooler • There is considerable scope for improving the thermal management in our setup • Ongoing: mitigation of static heat leak • An Nb₃Sn coated cavity is projected to yield >10 MV/m accelerating gradients on our existing setup • Tests are planned for the near future.