[en] Drum type packages are routinely used to transport radioactive material (RAM) in the U.S. Department of Energy (DOE) complex. These packages are designed to meet the federal regulations described in 10 CFR 71.[1] In recent years, there has been a greater need to use these packagings to store the excess fissile material, especially plutonium for long term storage. While the design requirements for safe transportation of these packagings are well defined, the requirements for safe long term storage are not well established. Since the RAM contents in the packagings produce decay heat, it is important that they are stored carefully to prevent overheating of the containment vessel (CV) seals to prevent any leakage and the impact limiter to maintain the package structural integrity. This paper analyzes different storage arrays for a typical 9977 packaging for thermal considerations and makes recommendations for their safe storage under normal operating conditions

[en] This paper presents a feasibility study to improve thermal loading of existing radioactive material packages by using heat pipes. The concept could be used to channel heat in certain directions and dissipate to the environment. The concept is applied to a drum type package because the drum type packages are stored and transported in an upright position. This orientation is suitable for heat pipe operation that could facilitate the heat pipe implementation in the existing well proven package designs or in new designs where thermal loading is high. In this position, heat pipes utilize gravity very effectively to enhance heat flow in the upward direction Heat pipes have extremely high effective thermal conductivity that is several magnitudes higher than the most heat conducting metals. In addition, heat pipes are highly unidirectional so that the effective conductivity for heat transfer in the reverse direction is greatly reduced. The concept is applied to the 9977 package that is currently going through the DOE certification review. The paper presents computer simulations using typical off-the-shelf heat pipe available configurations and performance data for the 9977 package. A path forward is outlined for implementing the concepts for further study and prototype testing

[en] The regulations in 10 CFR 71 require that the radioactive material (RAM) packages must be able to withstand specific fire conditions given in 10 CFR 71.73 during Hypothetical Accident Conditions (HAC). This requirement is normally satisfied by extensive testing of full scale test specimens under required test conditions. Since fire test planning and execution is expensive and only provides a single snapshot into a package performance, every effort is made to minimize testing and supplement tests with results from computational thermal models. However, the accuracy of such thermal models depends heavily on the thermal properties of the fire insulating materials that are rarely available at the regulatory fire temperatures. To the best of authors knowledge no test standards exist that could be used to test the insulating materials and derive their thermal properties for the RAM package design. This paper presents a review of the existing industry fire testing standards and proposes testing methods that could serve as a standardized specification for testing fire insulating materials for use in RAM packages.

[en] Drum type packages are routinely used to transport radioactive material (RAM) in the U.S. Department of Energy (DOE) complex. These packages are designed to meet the federal regulations described in 10 CFR Part 71. The packages are transported in specially designed vehicles like Safe Secure Transport (SST) for safety and security. In the transport vehicles, the packages are placed close to each other to maximize the number of units in the vehicle. Since the RAM contents in the packagings produce decay heat, it is important that they are spaced sufficiently apart to prevent overheating of the containment vessel (CV) seals and the impact limiter to ensure the structural integrity of the package. This paper presents a simple methodology to assess thermal performance of a typical 9975 packaging in a transport configuration.

[en] The 3013 containers are designed in accordance with the DOE-STD-3013-2004 and are qualified to store plutonium (Pu) bearing materials for 50 years. The U.S. Department of Energy (DOE) certified Model 9975 shipping package is used to transport the 3013 containers to the K-Area Material Storage (KAMS) facility at the Savannah River Site (SRS) and to store the containers until the plutonium can be properly dispositioned. Detailed thermal analyses to support the storage in the KAMS facility are given in References 2, 3, and 4. The analyses in this paper serve to provide non-accident condition, non-bounding, specific 3013 container temperatures for use in the surveillance activities. This paper presents a methodology where critical component temperatures are estimated using numerical methods over a range of package and storage parameters. The analyses include factors such as ambient storage temperature and the content weight, density, heat generation rate, and fill height, that may impact the thermal response of the packages. Statistical methods are used to develop algebraic equations for ease of computations to cover the factor space. All computations were performed in BTU-FT-Hr-^oF units.

[en] Surplus plutonium bearing materials in the U.S. Department of Energy (DOE) complex are stored in the 3013 containers that are designed to meet the requirements of the DOE standard DOE-STD-3013. The 3013 containers are in turn packaged inside 9975 packages that are designed to meet the NRC 10 CFR Part 71 regulatory requirements for transporting the Type B fissile materials across the DOE complex. The design requirements for the hypothetical accident conditions (HAC) involving a fire are given in 10 CFR 71.73. The 9975 packages are stored at the DOE Savannah River Site in the K-Area Material Storage (KAMS) facility for long term of up to 50 years. The design requirements for safe storage in KAMS facility containing multiple sources of combustible materials are far more challenging than the HAC requirements in 10 CFR 71.73. While the 10 CFR 71.73 postulates an HAC fire of 1475 F and 30 minutes duration, the facility fire calls for a fire of 1500 F and 86 duration. This paper describes a methodology and the analysis results that meet the design limits of the 9975 component and demonstrate the robustness of the 9975 package.

[en] In a radioactive material (RAM) packaging, the formation of eutectic at the Pu/SS (plutonium/stainless steel) interface is a serious concern and must be avoided to prevent of leakage of fissile material to the environment. The eutectic temperature for the Pu/SS is rather low (410 C) and could seriously impact the structural integrity of the containment vessel under accident conditions involving fire. The 9975 packaging is used for long term storage of Pu bearing materials in the DOE complex where the Pu comes in contact with the stainless steel containment vessel. Due to the serious consequences of the containment breach at the eutectic site, the Pu/SS interface temperature is kept well below the eutectic formation temperature of 410 C. This paper discusses the thermal models and the results for the extended fire conditions (1500 F for 86 minutes) that exist in a long term storage facility and concludes that the 9975 packaging Pu/SS interface temperature is well below the eutectic temperature.

[en] 3013 containers are designed in accordance with the DOE-STD-3013-2004. These containers are qualified to store plutonium (Pu) bearing materials such as PuO2 for 50 years. DOT shipping packages such as the 9975 are used to store the 3013 containers in the K-Area Material Storage (KAMS) facility at Savannah River Site (SRS). DOE-STD-3013-2004 requires that a comprehensive surveillance program be set up to ensure that the 3013 container design parameters are not violated during the long term storage. To ensure structural integrity of the 3013 containers, thermal analyses using finite element models were performed to predict the contents and component temperatures for different but well defined parameters such as storage ambient temperature, PuO₂ density, fill heights, weights, and thermal loading. Interpolation is normally used to calculate temperatures if the actual parameter values are different from the analyzed values. A statistical analysis technique using regression methods is proposed to develop simple polynomial relations to predict temperatures for the actual parameter values found in the containers. The analysis shows that regression analysis is a powerful tool to develop simple relations to assess component temperatures

[en] The radiological Inductively Coupled Plasma Mass Spectrometer (ICP-MS) is used to analyze the radioactive samples collected from different radioactive material processing operations at Savannah River Site (SRS). The expeditious processing of these samples is important for safe and reliable operations at SRS. As the radiological (RAD) ICP-MS machine ages, the experience shows that replacement parts and repairs are difficult to obtain on time for reliable operations after 5 years of service. A discrete event model using commercial software EXTEND was prepared to assess the impact on sample turn around times as the ICP-MS gets older. The model was prepared using the sample statistics from the previous 4 years. Machine utilization rates were calculated for the new machine, 5 year old machine, 10 year old machine, and a 12 year old machine. Computer simulations were run for these periods and the sample delay times calculated. The model was validated against the sample statistics collected from the previous 4 quarters. 90% confidence intervals were calculated for the 10th, 25th, 50th, and 90th quantiles of the samples. The simulation results show that if 50% of the samples are needed on time for efficient site operations, a 10 year old machine could take nearly 50 days longer to process these samples than a 5-year old machine. This simulation effort quantifies the impact on sample turn around time as the ICP-MS gets older

[en] The 9977 package is a radioactive material package that was originally certified to ship Heat Sources and RTG contents up to 19 watts and it is now being reviewed to significantly expand its contents in support of additional DOE missions. Thermal upgrading will be accomplished by employing stacked 3013 containers, a 3013 aluminum spacer and an external aluminum sleeve for enhanced heat transfer. The 7th Addendum to the original 9977 package Safety Basis Report describing these modifications is under review for the DOE certification. The analyses described in this paper show that this well-designed and conservatively analyzed package can be upgraded to carry contents with decay heat up to 38 watts with some simple design modifications. The Model 9977 package has been designed as a replacement for the Department of Transportation (DOT) Fissile Specification 6M package. The 9977 package is a very versatile Type B package which is certified to transport and store a wide spectrum of radioactive materials. The package was analyzed quite conservatively to increase its usefulness and store different payload configurations. Its versatility is evident from several daughter packages such as the 9978 and H1700, and several addendums where the payloads have been modified to suit the Shipper's needs without additional testing.