CENOS Simulation Software

We built a series of additional tools to maximize the value of simulation software within larger organizations and/or for intense users. Here's the overview video of the Results Viewer tool. CENOS: Results Viewer is a post-processing-only tool where team members can see simulation results, interact with them, analyze them, and help colleagues make proper decisions. Once CENOS has finished your calculation, our custom-built post-processing visualization tool will automatically open so you can evaluate and explore your simulation results. Within CENOS : Induction Heating, you can obtain and explore the following results: 𝐓𝐡𝐞𝐫𝐦𝐚𝐥 𝐚𝐧𝐚𝐥𝐲𝐬𝐢𝐬: ➟ Dynamic heating ➟ Heat distribution ➟ Overheating ➟ Cooling of workpiece and coils ➟ Joule heat ➟ Heat transfer coefficient 𝐄𝐥𝐞𝐜𝐭𝐫𝐨𝐦𝐚𝐠𝐧𝐞𝐭𝐢𝐜 𝐚𝐧𝐚𝐥𝐲𝐬𝐢𝐬: ➟ Magnetic field distribution in and around the system ➟ Current density distribution in the system ➟ Lorentz (electro-mechanic) force ➟ Magnetic vector and electric scalar potential ➟ Magnetic permeability ➟ Real B value 𝐌𝐞𝐜𝐡𝐚𝐧𝐢𝐜𝐚𝐥 𝐚𝐧𝐚𝐥𝐲𝐬𝐢𝐬: ➟ Hardening profile (case) visualization and analysis ➟ Metallurgical phases for quench hardening (ferrite, austenite, martensite, bainite) ➟ Hardness 𝐏𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞 𝐩𝐥𝐨𝐭𝐬: ➟ Power / current / voltage over time ➟ Induced power, coupling (power) efficiency ➟ Inductance, Impedance, Resistance, Reactance ➟ Convective Power loss ➟ Radiative Power loss

In this particular case study we analyze how using #simulationsoftware can improve the process of #induction #scanning #hardening of a shaft. Unlike single-shot hardening, where heating and cooling are done in a row, induction scanning requires simultaneous heating and cooling cooing to follow the heating with the spray shower attached next to the inductor, which moves along the shaft. The dynamic nature of this process demands some multi-step control over factors like frequency, speed, and power. 𝗥𝗲𝗮𝗱 𝘁𝗵𝗲 𝗳𝘂𝗹𝗹 𝗰𝗮𝘀𝗲 𝘀𝘁𝘂𝗱𝘆 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 𝗵𝗲𝗿𝗲: https://lnkd.in/dkB2YHan

Ni-based superalloys are widely used in aerospace and energy because of their excellent mechanical strength and resistance to corrosion. However, these alloys can crack during Directed Energy Deposition (DED) if residual stresses are not well controlled. By simulating a moving “hairpin” inductor we can focus heat exactly where it is needed. This work is part of the CEFAM project, supported by the Spanish Ministry of Science and Innovation. It aims to optimize process parameters for Ni-based superalloys, leading to better quality and more reliable parts. 𝗥𝗲𝗮𝗱 𝘁𝗵𝗲 𝗳𝘂𝗹𝗹 𝗰𝗮𝘀𝗲 𝘀𝘁𝘂𝗱𝘆 𝗵𝗲𝗿𝗲: https://lnkd.in/dGDZ4m9B

In modern welding processes, preheating the material is an important step that makes better joint quality and prevents issues like cracking or brittle welds. In this article, we will explore the simulation of an induction heating system preheating a large pipe, focusing on how this rolling inductor works and what this specific simulation shows. 𝗖𝗼𝗻𝘁𝗶𝗻𝘂𝗲 𝘁𝗼 𝘁𝗵𝗲 𝗰𝗮𝘀𝗲 𝘀𝘁𝘂𝗱𝘆 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 https://lnkd.in/dgNNgPvM

There’s one thing better than telling the world about your software… Hearing users say it for you. At CENOS Simulation Software, we could talk all day about how our simulation software helps engineers cut design cycles and optimize processes. But nothing beats hearing real engineers share their success stories. To everyone who has chosen CENOS to bring their projects to life. Thank you! 🚀 Your feedback, your insights, and your trust mean the world to us. Seeing how CENOS improves your product development processes is what drives us to keep refining, innovating, and making simulation even more accessible. 𝗪𝗲'𝘃𝗲 𝗴𝗮𝘁𝗵𝗲𝗿𝗲𝗱 𝘀𝗼𝗺𝗲 𝗼𝗳 𝘁𝗵𝗲𝘀𝗲 𝘀𝘁𝗼𝗿𝗶𝗲𝘀 𝗵𝗲𝗿𝗲 👉 https://lnkd.in/dySYMK3W If you’ve used CENOS, we’d love to hear from you, too! What’s been your biggest win with simulation? Let us know in the comments. 👇 #engineering #simulationsoftware #thankyou Himmelwerk Hoch- und Mittelfrequenzanlagen GmbH John Deere Volkswagen thyssenkrupp SMS ELOTHERM group GKN Automotive NETZSCH Group TrustPoint TILER SES RFID COBES GmbH Induktionserwärmung University of Ljubljana The Timken Company Inductotherm Group Tucker Induction Systems Inc. Taylor-Winfield Technologies, Inc. Idea GmbH GH Induction Global WILA | Press Brake Productivity SG Induction ... and many others

Many induction coils are low maintenance, particularly the coils that are used on lower power densities and those without magnetic flux concentrators. If any leaks develop, the coils should be removed from production, cleaned, and repaired. In the worst case – replaced. Let’s look at some of the most common issues with inductors and how simulation helps increase the induction coil lifetime. ⤵️ 𝗟𝗶𝗻𝗸 𝘁𝗼 𝘁𝗵𝗲 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 𝗶𝗻 𝘁𝗵𝗲 𝗰𝗼𝗺𝗺𝗲𝗻𝘁𝘀.

Whether it’s drying coatings, preheating for extrusion, or heat-treating wires, induction delivers precise temperature control without open flames. But heating multi-strand cables evenly isn’t always simple. Electromagnetic effects can cause uneven heating between inner and outer wires. That’s where #simulation makes a difference. With CENOS Induction Heating #simulationsoftware, engineers can fine-tune heating parameters, ensuring all wires reach uniform temperatures. This article breaks down a real-world simulation of a 3 cm stranded wire heated to 850°C, showing how simulation helps cut physical testing, speed up development, and create accurate heating setups. ⤵️ 𝗟𝗶𝗻𝗸 𝘁𝗼 𝘁𝗵𝗲 𝘀𝗶𝗺𝘂𝗹𝗮𝘁𝗶𝗼𝗻 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 𝗶𝗻 𝘁𝗵𝗲 𝗰𝗼𝗺𝗺𝗲𝗻𝘁𝘀.

SMD #inductors and DC #chokes are widely used in power electronics. They help store energy, reduce electrical noise, and keep the voltage stable. When designing these components, engineers need to consider heat buildup, current flow, and magnetic field behavior. A well-designed inductor lasts longer, wastes less energy, and works more efficiently. This case study uses #3Dsimulation to analyze an SMD inductor and see how it handles heat, current, and magnetism. This type of #simulation helps engineers spot problems early, improve designs, and reduce costs before making physical prototypes. ⬇️ 𝗙𝗶𝗻𝗱 𝘁𝗵𝗲 𝗹𝗶𝗻𝗸 𝘁𝗼 𝗮 𝗱𝗲𝘁𝗮𝗶𝗹𝗲𝗱 𝗯𝗿𝗲𝗮𝗸𝗱𝗼𝘄𝗻 𝗼𝗳 𝘁𝗵𝗲 𝘀𝗶𝗺𝘂𝗹𝗮𝘁𝗶𝗼𝗻 𝗶𝗻 𝘁𝗵𝗲 𝗰𝗼𝗺𝗺𝗲𝗻𝘁𝘀.

The latest version of CENOS #InductionHeating #SimulationSoftware (𝘃𝟱.𝟬) has officially been released, and it’s packed with exciting new features and improvements to make simulation #faster, #smarter, and more #intuitive than ever. 𝗡𝗲𝘄 𝗯𝘂𝗶𝗹𝘁-𝗶𝗻 𝗥𝗲𝘀𝘂𝗹𝘁 𝗩𝗶𝗲𝘄𝗲𝗿 is a feature we're especially proud of. You can view simulation results like never before with an intuitive interface for faster evaluation and decision-making. Here's a video to see it in action.

By visualizing each stage, engineers can see exactly how heat distributes across the chain, spotting potential overheating or under-hardening zones before any physical testing is required. This digital simulation enables engineers to set parameters like a chain speed of 1 cm per second through the inductor, and observe the resulting hardness profile. The process doesn’t just stop at heating, it extends to cooling. ➟ 𝗙𝗶𝗻𝗱 𝘁𝗵𝗲 𝗹𝗶𝗻𝗸 𝗶𝗻 𝘁𝗵𝗲 𝗰𝗼𝗺𝗺𝗲𝗻𝘁𝘀 𝗳𝗼𝗿 𝘁𝗵𝗲 𝗳𝘂𝗹𝗹 𝗰𝗮𝘀𝗲 𝘀𝘁𝘂𝗱𝘆 𝗮𝗿𝘁𝗶𝗰𝗹𝗲.