Super Systems Europe

SSi Gas Analysers By ensuring precise control of furnace atmospheres, gas analysers enhance process efficiency, product quality, safety, and compliance, making them an indispensable tool in the heat treatment industry. Here are some of the key benefits: 1. Process Control and Quality Assurance 2. Efficiency and Cost Reduction 3. Safety Enhancement 4. Environmental Compliance 5. Improved Product Quality 6. Real-Time Monitoring and Data Logging 7. Versatility and Application Range Please view our wide range of Fixed Gas analysers at this page: https://lnkd.in/dyQ5p6JD

Matrix Series Controller The exceptional scalability and rich application features make this controller ideal for multi-zone, multi-control applications. It features an expandable I/O which, in heat treatment, offers a flexible, scalable solution to meet evolving process requirements, ensuring the control system can grow alongside production demands. This can also avoids the need to replace an entire system when expanding; only the necessary I/O modules are added. Reduces the cost associated with future upgrades or process modifications. https://lnkd.in/e26MmjC

Coil Method Carbon Potential Analyser SSi CAT100 The CAT100 instantly calculates the Carbon Potential (CP%) by measuring the electrical resistance of a steel coil after it has been soaked in the furnace atmosphere for 30-40 minutes. A simple routine is followed for easy compliance to CQI-9 daily check requirement: Insert the coil into the furnace, allow for adequate soaking and install on the CAT100. After 30 seconds the CP% is displayed. A robust sample rod, a portable carry-case, and 100 coils are included with the unit. https://lnkd.in/eBqKermH

Carburising Simulation Software SSi CarbCALC II CarbCALC II is a proven software package designed to optimize heat treat cycles using input parameters of the type of steel, temperature, atmosphere and the specifications for case depth and carbon at case depth. Features include: Optimize carburizing process Predict precise case depth Computer-aided design of heat treatment processes User-entered parameters [Temperature, Atmosphere; Case carbon; Alloy number (steel composition); Time; Circulation] Quickly perform process experiments Accurately predict the carbon content below the surface of the part, input process variables for simulation Automatic segment calculation for Boost and Diffuse carburizing cycles based on case depth requirements. https://lnkd.in/exhqXdGH

Gas analysis in the heat treatment sector ensures that processes are precise, efficient, safe, and environmentally compliant while producing high-quality results. We offer a range of Fixed and Portable Gas Analysers and today we are featuring: The Fixed Three Gas (CO, CO2, CH4) Gas Analyser SSi MGA6010 The MGA6010 Fixed Three Gas (CO, CO2, CH4) Gas Analyser is a feature rich permanently mounted continuous gas analyser for monitoring, recording, controlling, and/or alarming furnace gas atmospheres. Continuous monitoring of furnace atmospheres improves the repeatability of a process and creates predictive maintenance parameters such as alarming from deviating or increasing CO, CO2, and CH4 values. This can provide advanced warning of furnace soot problems, radiant tube cracks, water or air leaks. It uses SSi’s infra-red 3 gas sensor and additional analogue inputs or communications to calculate CP%, Kn*, and Kc*. CQI- 9 compliant users can fulfil the daily generator and furnace atmosphere verification automatically in conjunction with the included PC software. Note the MGA 6010 is now available in 19″ rack mounted housing. *With optional H2 sensor. https://lnkd.in/gAKK9zX

SSi eFlo 2.0 eFlo 2.0 is SSi’s newest electronic flow measurement instrument. Like our previous eFlo models, the 2.0 offers simple compatibility with existing controls, making tracking and monitoring gas flows easier than ever. Designed for use in the harshest industrial environments, eFlo allows for easy replacement of manual flow meters and seamlessly integrates into existing control systems.

Gas Sampling Tube for Fixed Gas Analysers SSi Gas Analysis Sample Tube The key to continuous gas sampling, especially when that sample used is a control or verification variable of the carbon potential control system, is maintaining clean and dry tubing, pumps, filters, and sensors. The SSi sample tube contains an inner ceramic tube so that methane, propane (or any other hydrocarbon) does not catalyse in the tube. This can affect accuracy of samples and create soot blockages. The outer tube is RA330 alloy which will last up to 5 years in pit, sealed quench, and continuous furnaces. We have designed three models for various applications. If you require a custom design please contact us with specifications. https://lnkd.in/ex2VqvY8

In heat treatment, an Air/Fuel Ratio Monitoring System is crucial for controlling the combustion process to ensure precise temperatures, atmosphere quality, and fuel efficiency. By monitoring and adjusting the ratio of air to fuel, these systems help achieve the ideal combustion environment needed for specific heat treatment applications such as carburising, annealing, and hardening. SSi offers the e-Trim Air/Fuel Ratio Monitoring System. e-Trim – Your Key to Efficient and Cost-Saving Heat Treatment! The e-Trim Air/Fuel Monitoring System is here to help you get the most out of your heat treatment processes. By using e-Trim, you’ll not only enhance efficiency but also see real savings! Here’s how e-Trim can make a difference: Boosts Production: Enjoy an 8.33% increase in your annual production capacity. Cuts Down CO2 Emissions: Reduce your carbon footprint by 4% each year. Improves Furnace Utilisation: Achieve a 5.56% improvement in how you use your furnaces. Saves on Fuel: Potential savings of up to £6000 per year on fuel costs. https://lnkd.in/ehNJduMF

SuperGen This new, revolutionary equipment is set to transform the heat treatment atmosphere industry. With fully automatic Endo gas production and management, the SuperGen not only optimises gas consumption but also reduces CO2 emissions, providing a green solution for our customers seeking to minimise their carbon footprint while saving costs. It can be simply retro fitted to existing endogas generators and integrated with a range of control systems. This enables it to only produce the amount of gas you need and utilising the fastest reacting control to ensure maximum quality. At SSI, we are committed to driving continuous innovation and developing cutting-edge technology to serve the heat treat market and its unique applications. Please contact us for more details: T: +44 (0) 121 306 5180 E: info@supersystemseurope.com

Gas Analysers SSi’s gas analysis instruments are designed for the specific needs of heat treaters. We produce high and low range dew point analysers; NDIR gas analyser; H2 analysers; an oxygen and burner efficiency analyser (e-Trim); and the innovative CAT-100, a cost-effective, easy-to-use carbon analyser. Please watch this short video to see the whole range: