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How Exoskeletons Are Changing the Construction Industry
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How Exoskeletons Are Changing the Construction Industry

Last Updated on March 21, 2024 by Admin

Wearable gadgets that work in tandem with the user are known as exoskeletons. Exoskeletons are devices worn on the user’s body and operate as enhancers, enhancing, reinforcing, or reconstructing human performance. Originally created for military use and patient mobility and rehabilitation, exoskeletons are increasingly appearing on construction sites.

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These mechanical suits that “augment” with human operatives help to safeguard employees from manual handling accidents and the risk of hand-arm vibration while also delivering significant productivity increases. Live testing on construction sites in the past year produced results that appear to be driving the development and use of exoskeletons in the construction sector in the coming years.

What Are Exoskeletons in Construction?

Exoskeletons, or exosuits, are wearable equipment with motorized joints that help with lifting, weight distribution, posture correction, and other functions to reduce strain and damage. These machines are mostly used for physical rehabilitation, although construction and manufacturing employees increasingly use them.

Image: Exoskeletons in Construction

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Exoskeletons function differently depending on which portion of the body they’re attached to and how they’re powered. Some models move weight from one part of the body to another to lessen continuous strain and boost endurance, while others use grasping tools to improve a user’s strength. The method for accomplishing this differs depending on the type of exoskeleton.

Types of construction Exoskeletons

Exoskeletons can be mechanical or a combination of mechanics and electricity, depending on the manufacturer. Depending on the suit and its function, frames can be made of harsh materials like metal or soft materials like linen and textiles.

Construction Exoskeletons products can be utilized in the construction industry

Several types of exoskeleton products specifically assist construction workers. A few of them are listed below with their benefits:

  • Iron hand: Power gloves

Power gloves are fitted around the hand to improve agility for persons with difficulty handling tools and materials due to weakness or other challenges. The enhanced grip comes in handy when handling heavy hand tools or picking up goods.

Bio servo’s Iron hand is a soft power glove with sensors that detect the user’s natural movement. When the glove detects that the user is ready to grasp an object, it boosts power in proportion to the object’s weight. It also gathers information to assess gripping circumstances that may be hazardous to the user’s health.

  • Ekso Bionics EVO: Arm and Shoulder Support

Workers who move heavy tools and materials above the waist can benefit from these exosuits. For overhead jobs like drilling, cutting, and grinding, exosuits with arm and shoulder support are perfect. They provide support for both shoulders and arms, reducing the strain of holding heavy tools for long periods of time.

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The EVO from Ekso Bionics has springs in both arms to assist with lifting, whilst the Airframe Exoskeleton from Levitate Technologies uses a pulley system and SuitX’s shoulderX employs springs. These are all good examples of shoulder support exoskeletons because they’re lightweight, low-profile, and don’t obstruct mobility.

  • V3 BackX: Back Support

Exosuits with back support are often worn across the shoulders, back, and waist to relieve back strain caused by carrying large objects. Depending on the manufacturer, certain back support exoskeletons can also correct your posture when bending or lifting.

The backX exosuit by SuitX is meant to alleviate back and spine stress while stooping, squatting, and moving heavy objects. This device does not require energy to operate, and it is lightweight and flexible enough to allow workers to move freely.

  • Chairless Chair 2.0: Standing and Crouching Support

Exosuits that lock in place redistribute weight to the ground and relieve pressure on the knees and legs. When standing or squatting for lengthy periods of time, reduces the strain on joints and muscles. These technologies also allow users to “sit” when chairs aren’t accessible or might otherwise jeopardize worker safety or productivity. This is a useful feature for construction workers who spend much of their day standing.

The Noonee Chairless Chair 2.0 improves on the previous model by lowering the overall weight of the product and updating the materials for comfort and breathability. SuitX’s legX is another alternative that works with tool belts and comes with tailored work boots for enhanced comfort. Both products detect whether the user is walking, crouching, or standing and modify their settings accordingly.

  • Guardian XO: Whole-Body Suit

Exosuits that cover the entire body give support to reduce strain, increase productivity, and improve strength. Mechanical and electrical whole-body suits are available, each with its own set of advantages and disadvantages, as previously described.

Sarcos just unveiled the Guardian XO, its newest full-body electric suit. While walking at a normal pace, a single charge can last up to eight hours and uses only 400 watts of electricity (90 percent less than similar machines). Users may also “hot-swap” batteries without losing power and lift up to 200 pounds without straining.

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How Do Exoskeletons Make Construction Workers Safer?

Exoskeletons make construction workers safer by decreasing the pressure that repeated labor and protracted jobs place on joints and muscles. The skeleton makes large equipment and objects easier to move, aids in carrying and lifting, and decreases the impact of holding heavy machines for extended periods of time.

Musculoskeletal Disorders are injuries caused by repetitive movement and exposure to continual stress, vibration, and awkward placement and movement.

How Exoskeletons Are Being Used?

It would be a major advance if wearable technology could prevent half of all overexertion and strain injuries. Reducing the impact of workers’ daily jobs could result in a healthier, livelier, and more resilient workforce. Exoskeletons come in a variety of shapes and sizes today.

Power gloves are used to help in material and tool grasping and holding. These machines serve to strengthen the wearer’s grip and increase dexterity.

Exoskeletons with back support are essential for lifting, bending, and reaching. Back strain and injury are among the most common strain and injury locations. Supporting back health also helps to maintain the health of the arms, neck, and legs. While performing tasks, these gadgets assist in maintaining appropriate posture and reducing back pressure.

Contractors who perform much overhead work will benefit from Arm and Shoulder Support. These machines could benefit electricians, drywallers, and ceiling specialists. The weight of these exoskeletons is distributed from the shoulders and arms, reducing the strain on these muscle groups.
Exoskeletons for crouching and standing can support folks who spend most of their day standing. Drywall installation, drilling, and bricklaying are a few examples of vocations where this exoskeleton could benefit.

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The final option is the full-body exoskeleton. This exoskeleton can help lift, transport goods, carry tools around the job site, and do other chores.

In addition to these examples, other types of exoskeleton-like equipment are employed on the job site. Arms that act as a support system for tools are another example of how these ground-breaking products may help contractors every day, regardless of their work.

Benefits of Exoskeletons in the construction industry

Numerous duties in construction can result in injury. In reality, commonplace tasks such as lifting and transporting large materials are the biggest cause of strain injuries in the construction industry.

Certain construction exoskeletons directly address these difficulties. According to the CDC, wearing an exoskeleton reduced pressure on the spine and reduced tiredness, among other things. A few advantages of using construction exoskeletons are listed below.

  • Exoskeletons distribute weight more uniformly and lessen strain on different regions of the body, reducing damage and strain. Construction workers may experience fewer long-term injuries as a result of this.
  • Increases productivity: Due to the reduced strain, construction exoskeleton users experience less weariness and can finish more work than their bodies can normally handle.
  • Exoskeletons have the potential to boost worker productivity, help ageing workers, and lower the risk of musculoskeletal illnesses.
  • Expands job opportunities: Contractors generally restricted by age or physical limitations can now participate in more difficult operations.

Probable risk factors in the utilization of Exoskeleton

While these advantages sound appealing, exoskeletons also present new risks. It showed that wearing the gadget increased chest pressure. Workers, particularly those with pre-existing diseases like chronic obstructive lung disease, may suffer as a result (COPD).

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Exoskeleton use may also pose other dangers. Because of the weight of equipment designed to expand reach, the spine may be overloaded inadvertently. The poor fit could result in pressure wounds or nerve compression. Infectious infections could spread if hygiene measures for devices used by multiple users are not followed.

Some exoskeletons are bulky or clumsy, limiting users’ movement, such as their ability to move out of the way of a falling object. They may also cause problems by shifting the user’s center of gravity, resulting in a weakened recovery strategy, the human body’s response to a loss of balance.

It demonstrates that the employment of an exoskeleton has a negative impact on human recovery after a collision. Working in close quarters and at heights is typical in the construction sector, therefore this is very crucial.

Human variables associated with the adoption of a wearable device, such as reduced attentiveness or diversion from other safety measures, may potentially impact safety. These workplace challenges require high-quality research to detect dangers, address risk reduction, and produce best practices and guidelines.

Final Thought

The integration of the construction exoskeleton into the construction industry represents a significant advancement in worker safety and productivity. These exoskeletons for industrial use are designed to reduce strain on construction workers’ bodies, particularly when performing overhead tasks or lifting heavy materials. An exoskeleton suit, in its essence, is a wearable device that enhances the human body’s physical capabilities, allowing workers to perform tasks that were previously considered strenuous or risky with much greater ease and efficiency.

Exoskeletons in the construction industry come in various types, each tailored to support different parts of the body or specific tasks. Examples of exoskeletons in the construction industry include overhead exoskeletons, which assist workers in tasks above head height by redistributing the weight away from the arms and shoulders, and back-support exoskeletons, which help in lifting and moving heavy objects. These devices are instrumental in reducing fatigue, lowering the risk of injuries, and increasing work precision.

Leading tool manufacturers such as Festool and Hilti have recognized the potential of this technology and developed their versions of the exoskeleton. The Festool exoskeleton and Hilti exoskeleton are designed to support construction professionals by providing additional strength and support, thereby enhancing worker safety and productivity on job sites.

The development and application of exoskeleton technology in the construction sector have been the subject of extensive research, with findings published in various construction journals. These studies explore the effectiveness of exoskeletons in reducing the physical burden on workers and the potential long-term benefits for the construction industry, such as reduced injury rates and improved worker longevity.

The future of construction exoskeletons looks promising, with ongoing advancements in technology making them more efficient, comfortable, and accessible to a broader range of construction activities. As the industry continues to embrace this technology, it is expected that more construction sites worldwide will see the deployment of various types of exoskeletons, marking a significant step forward in enhancing worker safety and productivity.

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FAQs

What is the use of exoskeletons in industry?

Exoskeletons in the industry are used to enhance worker strength, reduce fatigue, and prevent injuries by providing physical support during repetitive or strenuous tasks. They are particularly beneficial in construction, manufacturing, and logistics to aid in lifting heavy objects and performing overhead work with less strain.

What are two specific types of construction exoskeletons?

Two specific types of construction exoskeletons include the overhead exoskeleton, designed to assist with tasks that require work above head level, and the lifting exoskeleton, which supports workers in lifting and moving heavy materials, thereby reducing the risk of back injuries.

What is an exoskeleton in engineering?

In engineering, an exoskeleton is a wearable device that mechanically supports and enhances the wearer’s body during physical activities, improving their ability to perform certain tasks by augmenting strength, endurance, and precision.

How does an exoskeleton work in architecture?

In architecture, the concept of an exoskeleton refers to the external structural support system that bears the load of the building. This design approach allows for greater interior flexibility and can also be aesthetically distinctive, with the structural elements visible from the outside.

What are the disadvantages of exoskeletons in construction?

The disadvantages of exoskeletons in construction include the initial high cost, the need for customization to fit different body types, potential discomfort during extended use, and the time required for workers to adapt to wearing and operating the device efficiently.

How are exoskeletons being used today?

Today, exoskeletons are being used across various industries to support workers physically, including in construction for lifting and precision work, in manufacturing for assembly line tasks, in healthcare for rehabilitation, and in military applications to enhance soldier capabilities.

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