How do you customize andon systems for different types of processes, such as assembly, machining, or testing?

2 Machining processes

Machining processes involve cutting, shaping, or drilling materials to create precise and accurate parts or products. They often rely on sophisticated and automated machines, such as CNC (computer numerical control) machines, that can perform complex and repetitive tasks. Andon systems for machining processes should monitor and control the performance and condition of the machines, as well as the quality and specifications of the parts or products. It is essential for these systems to alert workers and managers to any deviations or errors that may affect the process, such as tool wear, machine breakdown, or dimensional variation. Examples of andon systems for machining processes include sensors or devices to measure and record parameters and variables like speed, temperature, pressure, and vibration; alarms or indicators to warn of abnormal or critical situations; data loggers or software to collect and analyze data from machines and parts; and dashboards or reports to display status information such as availability, efficiency, and quality.

3 Testing processes

Testing processes involve verifying the functionality, reliability, or safety of parts or products before delivery to customers. This often requires various methods and standards, such as inspection, measurement, simulation, or certification. Andon systems for testing processes should ensure that the parts or products meet customer requirements and industry regulations. They should also detect and report any defects or failures that occur during the testing process, such as leaks, cracks, or errors. Examples of andon systems for testing processes include gauges to measure characteristics such as pressure or temperature, lights or sounds to indicate the result of the test, labels or tags to mark the parts according to their test result, and records or documents to record and report the details of the testing process.