You're aiming to accelerate production flow. How do you ensure quality control under tight lead time targets?
When production pace quickens, it's vital to maintain product standards. To navigate this challenge:
How do you balance quality with quick turnarounds? Would love to hear your strategies.
You're aiming to accelerate production flow. How do you ensure quality control under tight lead time targets?
When production pace quickens, it's vital to maintain product standards. To navigate this challenge:
How do you balance quality with quick turnarounds? Would love to hear your strategies.
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To keep quality high with fast production, apply Lean management principles. Set clear standards by defining specific quality benchmarks that everyone can follow. Streamline workflows by using Lean tools like 5S and Kanban to reduce waste and remove bottlenecks. Use in-line quality checks at key stages to catch issues early. Focus with data, analyzing it to identify high-risk areas for quality issues, especially when production speeds up. Empower employees by giving them the authority to pause production if they spot critical issues. Rotate teams to prevent fatigue and keep focus sharp. Lean practices keep quality high without slowing production.
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o pensamento enxuto é muito importante na indústria e um diferencial sendo que ainda não se utiliza em grande escala e quem domina as técnicas está com um passo a frente da maioria e muito próximo da excelência no processo e na administração, então melhoria continua sempre, atenção as inovações e valorização dos funcionários é muito importante no sucesso da empresa.
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To ensure quality control the best way is automation check because If you have only human check It's aways possible an error. Measure and vision sensors can help with this.
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- before speed up held commissioning committee to agree product quality and machine safety according to speed and write SOP for new parameters - regular check machine performance indicators ( vacuum gauge , air pressure, temperature) and always be sure they are at regular level - train all labours deals with product in product best sample to report once problem occurs - quality officer shall increase intervals check
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Com o tempo e experiencia aprendi que nao existe uma receita que possa ser aplicada de maneira ampla e generica. Cada empresa conta com um quadro de pessoas que trabalham em uma rotina estabelecida (caotica ou organizada). Para buscar qualidade em uma processo de fabricacao acelerado, a melhor receita para estabelecer/manter a cadencia productiva com qualidade seria observacao intensa e acoes costumeiras que muitos de nos ja conhecemos, como Lean Manufacturing, Six Sigma e por ai vai...
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