ExOne

“We’re still having a difficult time getting employees in and 3D printers have helped us to fill that gap,” says Cody Wolsker, Plant Manager at Grede Iron Mountain. Watch this video to get a glimpse into how Grede uses sand binder jet 3D printing to offer quick-turn castings while reducing the need for assembly and the associated hard-to-find labor. Interested in learning more? Watch our recent on-demand webinar to learn from Grede the benefits to adopting 3D printing, including how the switch to 3D printing helps Grede attract new labor talent because of cleaner, more favorable working conditions. Watch now: https://hubs.li/Q02Zc1790

Why sand 3D printing? This exhaust pipe was previously produced for a Scandinavian automotive manufacturer with conventional core production methods that resulted in a complicated and laborious core assembly process. With 3D printing technology, IWAMET was able to print a monolithic core, resulting in a much stronger core and a 42% reduction in labor. Learn more about the benefits of sand 3D printing: https://hubs.li/Q02Zc2f30

Why sand 3D printing? Our customer Zalewa Tec GbR has quickly made a name for themselves in the foundry industry by embracing cutting-edge ExOne binder jet technology. With the S-Max 3D printer, Zalewa Tec is able to realize complex geometries with ease, pushing the boundaries of what was once thought possible in the world of casting. Just take a look at this cast node bottom bracket for a mountain bike frame casting, as shown here in this picture with Stefan Meutzner, one of Zalewa Tec's founders. Learn how the company has leveraged 3D printing to revolutionize their workflow and deliver exceptional results for their customers in our case study: https://hubs.li/Q02YvXny0

In this video, Stefan Meutzner of Zalewa Tec GbR shares how his start-up rapidly established itself as a premium manufacturer of sand molds and cores with the ExOne S-Max® and how the fast ROI is helping his foundry grow at speed. Watch now: https://hubs.ly/Q02YvM690 #foundry #GIFA #metalcasting #sand3dprinting #additive

Great to see loyal ExOne customers reaping the benefits of sand 3D printing to optimize their casting processes - like this complex cylinder casting. Learn more about Zalewa Tec GbR's experience with ExOne's binder jet 3D printing technology in this case study: https://lnkd.in/eFYj-y92

As additive manufacturing capabilities scale, managing 3D printers efficiently, especially fleets of multiple machines, can make a significant difference. Eliminate the labor, logistics, and costs of manual loading of binder and cleaner before each job with the Fluidmatic - learn how it could benefit your operations! https://hubs.ly/Q02XpmLC0

Binder jetting metalcasting molds and cores layer-by-layer enables the Demir Engineering Ltd. team to design unconventional gating and mold rigging with ease that can improve casting success. With digital calculations and software simulations, the foundry is improving pour quality and delivering castings fast. Learn more in this success story: https://hubs.li/Q02Xprrh0

Downtime can quickly cost energy companies hundreds of thousands of dollars. When a coupling failed, costing a mining company $40,000 per hour, it turned to Demir Engineering Ltd. to reverse engineer a part from a 3D scan. Compared to the OEM quote of up to six months for a replacement part, Demir scanned the part, simulated the pour, 3D printed the mold package on the S-Max, and cast the brass coupling within five days. Read the complete story of how Demir uses sand 3D printing in this case study. https://hubs.li/Q02WDYb-0

Sitting in the heart of Canada's energy production region, Demir Engineering Ltd. uses sand 3D printing to eliminate the long lead times and expense of traditional tooling - enabling rapid castings to service the maintenance and repair market. But with so many benefits to #sand3Dprinting, the foundry is expanding to prototyping and design innovation opportunities. Read more in our latest case study! https://hubs.li/Q02WDMD_0

Learn how binder jetting is helping foundries produce complex sandcasting cores and molds that reduce labor needs, eliminate hard tooling, and dramatically speed time to market. Read how customers are successfully implementing sand 3D printing into their workflows. https://hubs.li/Q02VSNM20