Abantu Staffing Solutions (Pty) Ltd’s Post

**** Field Overhauls: When is it the Right Machinery Repair Solution? **** Have seen many organizations undertake overhauls of rotating equipment in a field environment for expediency....instead of a well equipped mechanical repair shop. How many out there agree with that philosophy? Check out the Truck engine overhaul below :) My experience: 1- I have yet to see anybody perform a field overhaul that can even come close to the output of a well organized, competent shop. If it is mechanical work that does not tear apart the machine and only includes bearing replacements, and auxiliaries, then field work possible, otherwise only overhaul at a comprehensive professional shop or with OEM technicians at his chosen shop. 2- The only type of machine which can have a professional 50-50 % Field-Shop overhaul is the large power generation STG's and GTG's Here, casings stay in Field, but rotors are typically sent to a shop for repair-balancing, and the turbomachines are normally located indoors, so that craftsmen can concentrate well on the repairs, without rain or dust storms. 3- Field overhauls of mechanical drive steam turbines, centrifugal compressors, centrifugal pumps, Fans-Blowers, Diesel Engines, and even high-speed gearboxes end up with a repair that is lacking and frequently causes add-on infant mortality failures not worth the supposed time savings. Vibration problems are frequent, Barrel type machine not possible to check concentricity, Machining of major parts not normally possible in field. It is more of a Half-Overhaul, not a full overhaul. Major delays occur once machine is opened and large damaged parts are found unexpectedly. While in a shop environment its easier to perform weld repairs and re-machining. 4- Shop repair personnel are very well trained in repairs and have skilled mechanical trade skills, so will achieve a more accurate overhaul than field personnel. 5- Had to argue the above reasons many times with maintenance management who have a philosophy of: "A field overhaul is not perfect but it will do the job" *************************************************************************************** I teach them, no, we will do a 100% top quality job only, then sit back ten years and nobody will have to touch this machine.

As a Mechanical Maintenance Engineer/Supervisor, It feels good sometimes to partake in the Physical requirements of the Job aside the Supervisory role. This is me using the Grinding Machine as we try to Fabricate a new Tug Boat from scratch. Both Grinding and Cutting can be done with the Machine. The difference is in the Type of Stone used. #LifeofanEngineer #Engineer #Maintenance #Work #Mechanical #Tehnical #Construction #Fabrication #Repairs.

When all is done ,the monisters are ready to work. What do we do next? 1- Carry out scheduled Preventive Maintenance with focus on, - Mechanical - Hydraulics system -Engine -High voltage electrical -Low voltage electrical -Automotive Air-conditioning system - Machine Structure 2- Attending to breakdowns which is often unscheduled maintenance. 3- When the truck is in the pit and not being utilized my mining department. You take advantage to carry out some opportune inspections (Remember there are Technicians employed as inspectors) that's in line with taking up personal interest and sense of ownership in your job. 4- What else do we do? Building a strong maintenance team by sharing and mentoring others through understanding schematic diagram interpretations, troubleshooting skills, computer aided troubleshooting in both high voltage electrical, low voltage electrical. And automotive air-conditioning systems repairs and maintenance. 5- What else do we do? Be open to learn new things. share your experience, learn from other people's experience. Be open to work with anyone from anywhere. Be a team player. Embrace management of change and be ready to work anywhere any time.

Starting the erection of mechanical equipment involves a detailed procedure to ensure safety, efficiency, and proper functioning. Phase 1: Pre-Erection Preparation 1.Review Plans and Specifications:Thoroughly review the equipment's plans, specifications, and assembly instructions provided by the manufacturer. 2.Site Preparation:Clear the erection area of any obstacles or debris.Ensure the foundation or mounting surface is level and structurally sound. 3.Gather Tools and Equipment:Gather all necessary tools and equipment required for the erection process, such as cranes, hoists, lifting slings, wrenches, and safety gear. 4.Safety Precautions:Conduct a safety briefing for all personnel involved in the erection process.Ensure proper personal protective equipment (PPE) is worn at all times. Phase 2: Erection Process 1.Positioning Components:Begin by positioning the largest components of the equipment near their final installation location.Use cranes or hoists to lift and carefully place heavy components into position. 2.Alignment and Leveling:Ensure each component is properly aligned according to the manufacturer's specifications.Use leveling instruments to ensure accurate alignment and adjust as necessary. 3.Bolt and Weld Connections:Secure components together using bolts, nuts, and washers according to the assembly instructions.Weld connections where required, following welding procedures and safety guidelines. 4.Installation of Mechanical Components:Install mechanical components such as motors, pumps, valves, and actuators according to the equipment specifications.Make necessary connections for power, fluid, and control systems. 5.Testing and Commissioning:Conduct functional tests to ensure proper operation of mechanical components.Perform safety checks to verify that all connections are secure and systems are functioning as intended. Phase 3: Post-Erection Inspection and Documentation Inspection:Inspect the erected equipment thoroughly for any defects, damage, or missing components.Address any issues found before proceeding to the next steps. Documentation:Document the entire erection process, including photographs, inspection reports, and test results.Ensure all documentation is organized and stored according to project requirements. Training and Handover:Provide training to operators and maintenance personnel on the operation and maintenance of the equipment.Complete any necessary paperwork for formal handover to the client or end-user. Phase 4: Post-Erection Maintenance and Monitoring Scheduled Maintenance:Establish a scheduled maintenance program to ensure the continued performance and longevity of the equipment.Regularly inspect, lubricate, and replace components as needed.Monitoring #tmt#rollingmill#Steelindustry#mechanical#project#hotrolling#projectmanagement

🇺🇸🇺🇸🇺🇸With Summer coming to an end, its the perfect time to start planning your Winter maintenance! Let’s get your facility up in tip top shape for the new year just around the corner! 🇺🇸🇺🇸🇺🇸 #manufacturing #maintenance #mechanical #electrical #safety #welding

*Maintenance:* 1. Perform routine maintenance tasks lubrication, cleaning, adjustments) 2. Inspect equipment and machinery for wear and tear 3. Identify and replace worn or damaged parts 4. Troubleshoot mechanical issues and perform repairs *Repairs:* 1. Disassemble and reassemble equipment as needed 2. Repair or replace mechanical components (e.g., bearings, seals, gears) 3. Welding and fabrication tasks (if applicable) 4. Test equipment after repairs to ensure proper function *Installation:* 1. Install new equipment and machinery 2. Connect and test mechanical systems (e.g., plumbing, pneumatics) 3. Ensure proper alignment and leveling of equipment 4. Perform initial startup and testing of new equipment *Troubleshooting:* 1. Identify and diagnose mechanical problems 2. Use tools and instruments to measure and test equipment performance 3. Consult manuals and documentation to resolve issues 4. Collaborate with other technicians or engineers as needed *Documentation:* 1. Record maintenance and repair activities 2. Update equipment records and documentation 3. Create and maintain technical reports and logs 4. Communicate with team members and supervisors about mechanical issues and progress *Safety:* 1. Follow safety protocols and procedures 2. Identify and report potential safety hazards 3. Use personal protective equipment (PPE) as required 4. Ensure a clean and organized workspace These notes cover general mechanical technical duties, Am looking for opportunity In any engineering industry.

Mechanical seal training material - Back to basics Mechanical seal knowledge and skills are paramount important for engineers dealing with rotating equipments because majority of equipment issues are all about Mechanical seals. #pumps #engineering #engineers

Greatness begins with a single step. Start today and watch your progress unfold. 🌱 . . . . #quoteoftheday #motivation #gasturbines #fabrication #erectionservices #turnkeyprojects #erectionandcommissioning #mechanicalmanpower #oilandgasindustry #civilmanpower #manpowersolutions #manpoweragency #manpowerservices #manpowercompany #manpoweroutsourcing #civilindustry #powerplants #shutdowns #turnarounds #electrical #mechanical #engineers #technician #businessgrowth #welders #rts #raotechnicalservices

Project Summary: Ship Unloader Mechanical Inspection Project Scope: *Perform a visual inspection of the mechanical components on a port ship unloader. This included; Luff Systems, Wire Ropes, Rail Clamps and Scrapers, *Drive Arrangements, Lubrication, Dust Collectors, Cabins and Grab Systems. *Review existing maintenance and design information to inform component history and utilisation. *Provide a condition assessment report and establish the remaining life *Provide Risk Assessment with recommendations and/or repairs for each assessed component. Challenge: *Availability of relevant information required to forecast useful remaining life of the asset. Success: *Completed the condition assessment report that enabled the client to assess the condition of the asset. *Completed a Risk Assessment identifying high risk items and provided recommendations for the client to consider in managing the asset. For more information on this project and other EDC projects, please visit our website: https://lnkd.in/gVVNzarU #gobeyond #shiploader #shipunloader #balancemachine #port #mechanical #mechanicalengineering #engineeringsuccess

With over 7 years of experience working as a Mechanical Engineer/Technician, I have been responsible for conducting repairs, routine inspections, preventative maintenance and breakdowns on various fixed plant machinery, replacing various components including motors, gearboxes, conveyor belts, bearings, air cylinders and electrical systems to identify potential issues, ensuring optimal performance reducing production downtime. I am a safety-focused individual who has a clear understanding of what it takes to thrive in a fifo environment with experience working 12hr day and night shifts in physically demanding, fast-paced and high-risk environments. I am adept at meeting deadlines and KPI objectives. I am now seeking a new and challenging role in the mining industry where I can further develop my skills and pursue a long-term career. Some of my relevant experience to date includes: ● Perform repairs and maintenance on various components including stripping down and replacing components, electrical issues, motors, gearboxes, rollers, conveyor belts, bearings, air cylinders, solenoids, pressure gages, airlines, lead screws, gears, relays, various switches, sensors, replacing hydraulic fluids and filters, airlines, 12V 24V 230V electrical systems, fan belts, E stops, replacing chains and heating systems Interpreting and reading various blueprints, schematics, engineering specifications and drawings for completing tasks. ● Responsible for performing all mechanical engineering duties including conducting repairs, routine inspections, preventative maintenance and breakdowns of electrical and mechanical systems on various converter machines including printer machines, pouching machines, slitting machines, coating machines, breathers, wrapping machines and conveyor belts along with communicating and troubleshooting equipment to identify potential issues and ensuring optimal performance reducing production downtime. ● Undertake physical manual labour tasks lifting to 30+KG, following the correct manual handling techniques when lifting and moving materials and equipment, alongside utilising hoist and crane systems for lifting fixed plant machinery for servicing, maintaining fatigue management strategies when working 12hr day and night shifts, working autonomously and in team settings. ● Contributing to daily pre-start and monthly toolbox meetings, promoting a safe working environment that is LTI- free, following all site OH&S processes and procedures including wearing the correct P.P.E for the task, conducting works as per SOP’s, JHA’s, reporting any hazards and conducting risk assessments before commencing work. A few of the qualifications I possess are a Class C and HR-B Driver’s Licence, White Card, Police Certificate, First Aid Certificate, NVQ Level III in Engineering, BTEC Level III in Engineering and I am proficient in Microsoft Word, Excel and PowerPoint. Alana Mohi