AIM Tooling System’s Post

FAST Radius End Mills for High Hardness Roughing in 24 Hours! www.samhotool.com #cnc #endmill #machine #processing Ball radius end mills are particularly well suited for fast roughing of hardened steels. Their geometry features rounded cutting edges that distribute cutting forces more evenly, which reduces vibration and extends tool life. In addition, ball radius end mills can handle interrupted cuts more effectively, making them ideal for complex geometries and shouldered components. When machining hardened steels, cutting parameters such as feed rate, depth of cut and spindle speed must be optimized to prevent tool breakage and ensure a high-quality surface finish. In addition, using the proper coolant and lubricant can significantly improve tool performance and workpiece quality.

The flat recess on the shank of a milling cutter is known as a Weldon clamping surface. 💡 When a milling cutter with a Weldon clamping surface is inserted into a Weldon holder, it is held in place by screws in the housing of the chuck. The recess prevents the tool from coming loose during the milling process. In general, the use of Weldon holders is preferred for heavy-duty machining and ETC milling (trochoidal milling), because they guarantee torque resistance and a high level of protection against tool pull-out. Do you have any questions about our milling cutters with Weldon clamping surface or about the grinding process in general? Then feel free to let us know in the comments. 😊 #freakyfriday #factfriday #weldon #weldongrinding #hofmannundvratny #hofmannvratny #manufacturer #machinistlife #instamachinist #millingcutter #machining #cncmachining #cuttingtools #innovation #highperformance #quality #madeinbavaria #shapingtomorrow

EsTop CNC Milling and Grinding Machine Processing Real Shot 🔎 One machine can complete both milling and grinding processes at the same time. It can ensure the smoothness and tolerance of the surface while ensuring a large enough cutting amount. The processing can be completed in one clamping, and there is no need to prepare two equipments, a milling machine and a grinder, saving space and labor. #cnc #cncmilling #cncgrinding #surfacegrinder #millingmachine #grindingmachine #EsTop #cncmachinetools #cncmachinery #EsTop #PrecisionEngineering #moldbase #mouldbase #metalprocessing

#snsinstitutions#snsdesignthinkers#designthinking                             MILLING MACHINE  The process of removing material from a workpiece by advancing rotary cutters cutter into it is called milling. The process is carried out by adjusting pressure , speed of cutter head, and direction of feed. A milling machine is a piece of equipment that removes a layer of material from the surface by using a multi-point cutting tool. With the aid of numerous cutting edges, the milling cutter revolves at high speed while rapidly removing metal. Cutters can be mounted simultaneously in groups. This machine is well-known for its high level of accuracy, even to the measure of microns.

When machining vacuum housing parts, #WayKen uses custom dovetail milling cutters to precisely machine dovetail grooves. First, a roughing milling cutter is used to remove most of the material, and then a low-speed milling cutter is used for finishing, gradually milling the groove structure to ensure that the accuracy and tolerance of the groove are controlled within ±0.005mm. Each milling cut is small to ensure that the surface finish reaches Ra 3.2μm. Through this precision machining process, WayKen ensures high-quality #dovetail groove processing to meet the strict needs of customers.

In the world of fastener production, machining shines as a versatile and indispensable technique. Take, for example, knurled thumb screws; they showcase the precision and customization that machining can achieve. Fastener machining is crucial in today's manufacturing landscape. By programming machines to create fasteners with exact specifications, we ensure unmatched precision and consistency. Machining isn't limited to turning cylindrical shapes; it also encompasses processes like milling flat surfaces, drilling, grinding, and other fine work. This versatility makes it an essential part of modern manufacturing. #Specialinsert #fasteners

What's not to love about CNC milling and turning?! 🙌 Both methods use computer-controlled machines to shape metal pieces. Distinctively, CNC milling employs rotating cutters to remove material. In contrast, turning utilises a lathe machine to rotate the metal piece while a cutting tool removes material from its surface. 👍 Intrigued? Learn more: https://bit.ly/4bUri3f #SheetMetalFabrication #CADDesign #ReverseEngineering #LaserCutting #CNCPunching #MachinedParts #PowderCoating #WetSpray #MechanicalAssembly

Belon-Gear Milling： Gear milling uses a milling machine and gear milling cutters to mill gear teeth from a gear blank. This process can be used for the production of small batch custom gears because it does not require special tools and can perform one-off custom cuts. Gear milling is a slower process, so it is mainly limited to low-volume production and is not as precise as other machining methods. In gear milling, a form-cutting tool is used, which must move away after each tooth is milled to allow the gear blank to rotate for the next cut. The type of milling cutter used in gear milling depends on the number of teeth required for the gear. Various types of cutters can be used to produce gears, and for low-volume custom parts, gear milling can be selected. #gearmilling #gearprocess #millingmachine #customgears #gearsupplier #producegears

The video shows a surface grinder at work, a surface grinder is a type of grinder used to process the surface of the workpiece, it is widely used in machining and precision manufacturing fields, such as precision mold processing and mechanical parts of the surface processing.  Among them are the following characteristics: - High precision, suitable for workpieces requiring high flatness and finish. - Can achieve a variety of materials processing. BLX uses a high-precision manual surface grinding machine, which can adjust the X-axis, Y-axis, and Z-axis through the hand wheel in the mold-making step and parts grinding step to achieve the front and back left and right and the wheel up and down feed, and can also manually check and add lubricants during the production process to achieve the precision of the customer's mold. Come to BLX for your tailored, high precise mold. -www.lensblx.com -dolly@lensblx.com #BLX #Brightlx #mold #grinding #machine

Full carbide rough milling cutter #kwssawblade #woodworking #woodworkingtools #cncbits #cncrouter #woodworkingbits #cuttingtools