Anil Mathew Varghese’s Post

Worsted and woolen yarns are both made from wool, but they differ in production process, fiber preparation, and characteristics: Worsted Yarn: 1. Made from long, smooth wool fibers (typically 2.5-4 inches). 2. Fibers are combed to align parallel, removing impurities. 3. Spun using a worsted spinning process. 4. Yarn is smooth, strong, and dense. 5. Has a crisp, firm texture. Woolen Yarn: 1. Made from shorter, crimped wool fibers (typically 1-3 inches). 2. Fibers are carded, not combed, to preserve natural crimp. 3. Spun using a woolen spinning process. 4. Yarn is softer, more textured, and less dense. 5. Has a warm, fuzzy texture. Key Differences: 1. Fiber length and quality 2. Combing vs. carding process 3. Spinning method 4. Yarn texture and density 5. Strength and durability Applications: 1. Worsted Yarn:   - Suits, dresses, and formal wear   - High-end knitting yarns   - Industrial textiles 2. Woolen Yarn:   - Knitwear, hats, and scarves   - Blankets and throws   - Insulating materials Characteristics: Worsted Yarn: - Smooth, lustrous appearance - High strength and durability - Good resistance to pilling - Can be woven or knitted Woolen Yarn: - Soft, warm, and fuzzy texture - Good insulation properties - Less resistant to pilling - Best suited for knitting In summary, worsted yarns are stronger, smoother, and more durable, while woolen yarns are softer, warmer, and more textured.

Do you know when to choose a WOVEN fabric over a KNIT fabric? The earliest instances of #cotton, #silk, and #linen being used, dates to 5000 B.C. Two different manufacturing processes of textiles emerged as the main types: woven and knitted. What’s the difference between woven and #knitted fabrics? When choosing textiles, one of the main questions to ask yourself is whether you need a woven or a knitted fabric. The best way to answer this question is to understand the difference between the two types. In this blog I’d like to discuss the difference between #woven and knitted textiles and some examples of each to help you understand what’s the best option for your project. Woven fabrics have been developed throughout the ages by “weavers” and their predecessors. Weaving textiles involves the interlacing of two or more yarns to create fabric. In weaving, the warp and the weft are terms to describe the direction of the yarn compared to the loom. The warp is the yarn that runs up the loom vertically. They act as the beam or center that the weft, or the horizontal yarns, are interlaced through. A shuttle is a tool that neatly carries the weft thread through the warp repeatedly to crate your finished textile. Woven textiles are easiest to spot due to the crisscross pattern. They are also easiest to use because they do not unravel if you cut them. Knitted fabrics are a little different than woven. Knitted fabrics are made by one continuous thread, much like continuous yarn in handknitting. Knitted textiles are created by a single thread or yarn, assisted by needles, to create interlocking loops, instead of the multiple warp yarns used in woven fabrics. The knitted fabric is a single yarn or thread that loops up and down the knitting machine. The easiest way to tell the difference between woven and knitted fabrics is knits create loops in the braided pattern vs the interlacing weave. Knitted fabrics are preferred in clothing due to their stretchiness and temperature control they provide. Knitted fabrics can also be a little tricky. If you cut a knitted textile, the fabric can unravel because it’s interloping single yarn or thread. Knitted fabric must be glued on the cut edge to prevent it. #ecotxtile #organic #fashion #textiles

👕 From Cotton to T-Shirt: The Journey of Fabric Production 💫 Ever wondered how the soft cotton balls transform into your favorite T-shirt? The process is fascinating and involves several intricate steps, each contributing to the creation of the fabric we often take for granted. Here’s a closer look at this transformation: ▪️ Ginning: The journey begins in the fields, where cotton is harvested. The cotton fibers are separated from the seeds using a ginning machine, which ensures that only the purest fibers are collected for processing. ▪️ Blowing: Once ginned, the cotton fibers are blown into large bales. This process removes any remaining impurities and prepares the cotton for the next stages of production. ▪️ Carding: In this step, the fibers are opened up and aligned using a carding machine. This process disentangles the fibers, transforming them into a thin web called a sliver, which is essential for spinning. ▪️ Drawing: The slivers are combined and drawn out to ensure uniformity in thickness and quality. This step is crucial for creating a consistent yarn. ▪️ Roving: The drawn slivers are then twisted slightly and drawn out further to create roving. This prepares the cotton for the spinning process, making it easier to handle. ▪️ Spinning: In the spinning process, the roving is twisted to create yarn. This is where the cotton fibers come together to form the strong, durable threads we need for weaving. ▪️ Weaving: The spun yarn is woven on looms to create fabric. Various patterns can be achieved, depending on the technique used, resulting in the diverse fabrics we see today. ▪️ Dyeing: Once the fabric is woven, it is dyed using various techniques to achieve the desired colors and patterns. This step allows for creativity and personalization in fashion. ▪️ Cutting: Finally, the dyed fabric is cut according to the T-shirt design. Skilled workers ensure that each piece is shaped perfectly for assembly. The journey from cotton to T-shirt is a testament to the artistry and technology involved in fabric production. Each step plays a vital role in creating the comfortable clothing we wear daily. Next time you put on your favorite tee, remember the intricate process that brought it to life! #CottonToTShirt #FabricProduction #SustainableFashion #TextileIndustry #BehindTheScenes #FashionInnovation #HandcraftedClothing #EcoFriendlyFashion #TshirtJourney #CottonLife #MadeWithLove #TextileArt

Denim Fabric Blueprint: Technical Package🧥👖 A technical package in textile engineering or manufacturing, specifically for denim fabric, is a comprehensive set of instructions and specifications that guide the entire production process, ensuring consistency and quality in the final product. It serves as a blueprint for everyone involved in the denim's creation, from yarn selection and weaving to dyeing and finishing. Here are the key components typically included in a technical package for denim fabric: * Fiber specifications: This details the type, quality, and origin of the fibers used in the yarn, such as cotton, polyester, or blends. * Yarn construction: This specifies the yarn count, ply, and twist, which determine the fabric's weight, strength, and texture. * Weave construction: This outlines the specific weaving pattern used to create the fabric, such as twill or plain weave. * Dyeing and finishing details: This provides instructions for dyeing the yarn or fabric to achieve the desired color and applying any specific finishes, such as sanding or stonewashing, for a particular aesthetic. * Quality control parameters: This sets the benchmarks for fabric properties like weight, width, colorfastness, and tear strength to ensure the final product meets quality standards. By following a well-defined technical package, manufacturers can ensure consistent production of high-quality denim fabric that meets customer specifications and industry standards. #textile #techpack #merchandising #fashion

Melange Yarn??? Melange yarn is a type of yarn that is made from a blend of different fibers, typically including: 1. Cotton 2. Polyester 3. Viscose (rayon) 4. Acrylic 5. Nylon The fibers are blended together in a specific ratio to create a unique texture and appearance. The term "melange" comes from the French word for "mixture" or "blend". Characteristics of melange yarn: 1. _Unique texture_: Melange yarn has a subtle, nuanced texture that is often described as soft, smooth, and slightly flecked. 2. _Heathered appearance_: The blended fibers create a heathered, muted color effect that is similar to tweed. 3. _Durability_: Melange yarn is strong and resistant to wear and tear. 4. _Easy care_: It's machine washable and dryable, making it convenient for everyday use. 5. _Affordability_: Melange yarn is generally less expensive than yarns made from single fibers. Uses of melange yarn: 1. _Apparel_: Melange yarn is suitable for making casual clothing, like t-shirts, pants, and dresses. 2. _Home textiles_: It's used for making bed sheets, pillowcases, and curtains. 3. _Crafting_: Melange yarn is popular for knitting, crocheting, and other craft projects. The exact ratio of fibers in melange yarn can vary depending on the manufacturer and intended use. Some common ratios include: - 50% Cotton / 30% Polyester / 20% Viscose - 60% Cotton / 20% Polyester / 20% Acrylic - 70% Cotton / 15% Polyester / 15% Nylon Keep in mind that the exact composition of melange yarn may vary depending on the specific product and manufacturer.

Understanding Yarn: The Fascinating Journey from Raw Material to Fabric Yarn is an essential element in our everyday lives. Whether it’s the cozy sweater you wear, the soft scarf around your neck, or the intricate fabric decorations in your home, yarn plays a crucial role. But what exactly is yarn? And how is it made? Let’s dive into the fascinating world of yarn. What is Yarn? Yarn is a long, continuous strand of fibers that is spun together to create a material used for knitting, crocheting, or weaving. Depending on its composition and processing, yarn can have various properties and uses. Raw Materials for Yarn Natural Fibers: Cotton: One of the most common natural fibers, cotton yarn is soft and breathable, making it ideal for everyday clothing. Wool: Made from sheep’s fleece, wool yarn is known for its warmth and is perfect for winter garments. Silk: Produced from the fibers of silkworms, silk yarn is smooth, soft, and has a beautiful sheen. Synthetic Fibers: Polyester: Known for its strength and durability, polyester yarn is widely used in sportswear and functional fabrics. Nylon: With excellent elasticity and durability, nylon yarn is often used in outdoor gear and swimwear. The Yarn Production Process Spinning: Spinning involves turning raw fibers (like cotton or wool) into a continuous strand of yarn through a process of carding, stretching, and twisting. Dyeing: Yarn is often dyed after spinning to achieve the desired color. Dyeing can be done at the yarn stage or after the fabric has been woven. Finishing: The finishing process involves removing impurities and treating the yarn to enhance its quality and performance, such as by adding strength or applying wax. Applications of Yarn Yarn has a wide range of applications. Beyond the common uses in clothing and home textiles, yarn is also employed in handcrafting, carpet making, embroidery, and many other craft projects. Different types of yarn can be chosen based on the desired effect and use. Conclusion Yarn is at the heart of fabric creation, and its quality and characteristics directly affect the comfort and durability of the final product. Understanding the raw materials and production process can help you make informed choices and create beautiful textiles. I hope this post gives you a better understanding of yarn! If you have any questions or would like to discuss further, feel free to leave a comment. #Yarn #YarnLovers #YarnAddict #YarnCraft #YarnArt #Knitting #Crochet

FLEECE FABRIC : Characteristics: Texture: Soft, fluffy, and smooth on both sides. Warmth: Provides excellent insulation, making it suitable for cold weather. Weight: Lightweight yet warm. Stretch: Can have good stretch depending on the knitting process. Moisture Wicking: Often has moisture-wicking properties, making it useful for activewear. There used 3 threads in the fleece fabric production. They are used as (KBL) KNIT, BINDER and LOOP. COTTON is used for the KNIT POLYESTER is for the BINDER BLENDED COTTON (PC = Polyester Cotton) is for the LOOP. It differs as per buyers choice. For all the fabric production we know that if we increase the diameter of VDQ pulley then the yarn supply increases as a result loop length gets bigger so GSM decreases. But for the LOOP yarn of the fleece fabric, Increase in VDQ pulley diameter increases GSM. LOOP yarns legs remain in certain area but only heads gets bigger. LOOPS are visible in the Technical Back of the fabric. Anik Mahamud Robin Department of Fabric Engineering Student Sheikh Kamal Textile Engineering College, Jhenaidah.

When it comes to knitting interlock fabric, precision is key, especially with the stitch length. Calculating the stitch length of interlock fabrics accurately ensures better quality and consistency in your textile production. If you’ve ever wondered how to compute the interlock fabric stitch length, or why it’s important, you’re in the right place! Let’s break it down step-by-step, explain the simplified formula, give examples, and dive into how the interlock stitch length calculator can make your life easier. https://lnkd.in/g3x3GSgK #FabricStitchLength #fabricstitchlengthcalculator #StitchLengthcalculator #InterlockFabric StitchLength #interlockfabric #textilecalculator

Different between Hosiery Wax Yarn and weaving Yarn??? Hosiery Wax Yarn and Weaving Yarn are both specialized yarns, but they have distinct differences: Hosiery Wax Yarn: 1. _Coated with wax_: For smoothness, lubricity, and durability. 2. _Fine gauge_: Typically used for making hosiery, undergarments, and activewear. 3. _Stretchy_: Designed for garments that require elasticity. 4. _Soft and smooth texture_: For comfortable wear against the skin. Weaving Yarn: 1. _No wax coating_: Or a minimal coating for specific weaving requirements. 2. _Various gauges_: Used for different types of weaving, from fine to thick. 3. _Less stretchy_: Designed for weaving fabrics that don't require elasticity. 4. _Can be textured or smooth_: Depending on the intended fabric type and weaving technique. Key differences: - Wax coating: Hosiery Wax Yarn has a noticeable wax coating, while Weaving Yarn may have little to no coating. - Gauge: Hosiery Wax Yarn is typically finer, while Weaving Yarn comes in various gauges. - Stretch: Hosiery Wax Yarn is designed for stretchy garments, whereas Weaving Yarn is generally less stretchy. - Texture: Hosiery Wax Yarn is soft and smooth, while Weaving Yarn can have varying textures. In summary, Hosiery Wax Yarn is specialized for making stretchy, smooth garments, while Weaving Yarn is designed for creating a wide range of fabrics through weaving.