Bass Engineering’s Post

SAFE LEVELS OF RADIATION AND FLARE STACK HEIGHT CALCULATION Flares are common equipment in industrial units handling flammable gases. As a chemical engineer in plant design, you will need to do some preliminary calculations, know which information must be shared to purchase a flare, and most importantly, you will need to be able to evaluate if the flare proposed by the vendor matches the process and site (layout) needs. To help you in your preparation as a chemical engineer for plant design jobs, let me share with you some information regarding flare stack height for elevated open flares. When designing a flare stack, one of the primary concerns is ensuring that thermal radiation levels remain within safe limits for people, the environment, and equipment. Thermal radiation generated during flaring must be carefully managed to prevent damage and protect health and safety. Safe levels of thermal radiation are established based on studies of exposure effects on humans, ecosystems, and materials. Here are some general guidelines for acceptable radiation levels: For Personnel Safety: 2 kW/m²: This is generally considered a safe threshold for brief exposures for workers who may need to be near the flare occasionally. 5 kW/m²: This is typically the upper limit for human exposure without protective equipment, especially for emergency evacuation paths and assembly areas. Exposure at this level can cause discomfort and potential burns with prolonged exposure. 12.5 kW/m²: This level may cause severe burns within seconds and is generally the threshold beyond which no personnel should be exposed without special protective measures. More information regarding radiation exposure for personnel can be found in API521 (Tables 11 and 12). Besides that, flare height calculation must also take into account the level of radiation for environmental and equipment protection. QUIZ What are the possible causes of the black plume? Should it be considered normal? #chemical #process #engineer #hysys #aspenplus #chemicalengineer #processengineer #processsimulation #inprocessbooster #processdesign #piping #linesizing #pfd #separator #aspenhysys #processengineering #chemicalengineering #petrochemical #plantdesign #PnID #dehydration #naturalgas #oilrefining #mentoring #EPC #DWSIM

🔍 Chemical anchor proof testing refers to the process of testing and verifying the performance of chemical anchors used in construction and engineering applications. The goal is to ensure that chemical anchors are capable of providing the specified load-bearing capacity and meet safety standards. This testing process helps guarantee the structural integrity and safety of construction projects. Below are the key aspects of chemical anchor proof testing in Australia: 🔍 Testing Procedures: The testing procedures for chemical anchors typically involve load testing to determine the anchor's capacity to withstand axial, shear, and tension loads. The tests are conducted under controlled conditions to simulate the actual working environment as closely as possible. 🔍 Quality Control: Chemical anchor proof testing is often conducted as part of a quality control process to ensure that anchors are installed correctly and meet specified standards. Proper installation practices are crucial for anchor performance. Contact our expert engineers now! #MechTest #NATAAccredited #MaterialTesting #ProductTesting #ChemicalAnalysis #CorrosionTesting #MetalAnalysis #Compliance #PolymerPropertiesTesting #StateoftheArt #BrisbaneLaboratory  #Safety #MechanicalTesting #Brisbane #Queensland #Engineering #MaterialsScience

Flare Height Calculation

Hey everyone, You ever scroll through Oil & Gas or Chemical Engineering posts and see engineers casually using words like: 1. Stripper 2. Packed bed 3. Male & female coupling 4. Pig (not the animal, relax) 5. Shaft 6. Thrust 7. Rat hole 8. Lubrication failure 9. Orifice 10. Wetted surface 11. Erection engineer (yeah, it’s real) 12. Ring expander 13. Plug hole 14. Lube 15. Flashing 16. Pipe stiffness 17. Sucker Rod 18. Block and Bleed 19. Nipple (for pipes, people!) 20. Expansion bellow 21. Stud bolt 22. Ball cock 23. Gasket 24. Butt Joint 25. Spigot 26. Cock valve 27. Penetration (into walls, chill) 28. Tool joint 29. Flexible shaft 30. Swivel joint 31. V- groove And suddenly you’re like, “Wait, what did I just read?!” 😳 Don’t worry, we’re not weird (well, not that weird). These are legit technical terms we throw around daily in emails, reports, and meetings. No big deal—we just casually use words that sound way worse out of context. And, yes, we manage to keep a straight face. Most of the time. Note: This post is purely for educational purposes, obviously. We’re all decent people… even if we say “cock valve” and “thrust” with a straight face. 😎

𝐎𝐍𝐋𝐘 𝟑 𝐃𝐀𝐘𝐒 𝐋𝐄𝐅𝐓! Velosi is conducting a free webinar on “𝐓𝐡𝐞 𝐑𝐨𝐥𝐞 𝐨𝐟 𝐂𝐚𝐭𝐡𝐨𝐝𝐢𝐜 𝐏𝐫𝐨𝐭𝐞𝐜𝐭𝐢𝐨𝐧 𝐢𝐧 𝐄𝐟𝐟𝐞𝐜𝐭𝐢𝐯𝐞 𝐂𝐨𝐫𝐫𝐨𝐬𝐢𝐨𝐧 𝐂𝐨𝐧𝐭𝐫𝐨𝐥 𝐒𝐭𝐫𝐚𝐭𝐞𝐠𝐢𝐞𝐬” on Sunday, 26th January 2025 from 2:00 pm to 4:00 pm GST (Dubai Time). 𝐋𝐞𝐚𝐫𝐧𝐢𝐧𝐠 𝐎𝐛𝐣𝐞𝐜𝐭𝐢𝐯𝐞𝐬 Corrosion significantly impacts the durability and serviceability of metal structures across industries such as oil and gas, marine, and construction. Cathodic protection (CP) is one of the most effective and widely used methods to mitigate corrosion. Join our webinar to discover the critical role of cathodic protection in corrosion management and protection strategies. Gain valuable insights into Velosi's VAIL-Plant® Software. This advanced Cathodic Protection Management System (CPMS) software optimizes CP processes for greater efficiency and reliability. 𝐊𝐞𝐲 𝐀𝐬𝐩𝐞𝐜𝐭𝐬 · Introduction to corrosion mechanisms and challenges. · Overview of cathodic protection and its working principles. · Comparison between galvanic and impressed current systems. · CP system design, installation, and maintenance considerations. · Case studies showcasing successful CP implementation in pipelines, storage tanks, and marine structures. · Common pitfalls and troubleshooting in CP systems. · Compliance with industry standards (e.g., NACE, ISO) and safety considerations. · Utilization of VAIL-Plant® - CPMS for Effective Corrosion Control Strategies. 𝐖𝐡𝐨 𝐒𝐡𝐨𝐮𝐥𝐝 𝐀𝐭𝐭𝐞𝐧𝐝? · Corrosion engineers, specialists, and consultants. · Maintenance and reliability engineers responsible for asset integrity in industrial facilities. · Project managers and supervisors involved in pipeline, storage tank, and offshore structure projects. · Environmental and HSE professionals interested in the environmental benefits of effective corrosion control. · Technicians and field operators working with CP systems. · Researchers and students in materials science, chemical engineering, or related fields. · Industry stakeholders, including regulatory bodies and compliance officers, responsible for CP implementation. 𝐂𝐞𝐫𝐭𝐢𝐟𝐢𝐜𝐚𝐭𝐞 𝐨𝐟 𝐓𝐫𝐚𝐢𝐧𝐢𝐧𝐠 The certificate will be issued upon completion of the webinar. 𝐑𝐞𝐠𝐢𝐬𝐭𝐞𝐫 𝐍𝐨𝐰: https://lnkd.in/dEhHYv_r 𝐄𝐧𝐪𝐮𝐢𝐫𝐞 𝐍𝐨𝐰: https://lnkd.in/eWy74kPX #CathodicProtection #CorrosionControl #EngineeringWebinar #VelosiWebinar #VAILPlant #AssetIntegrity #IndustrialMaintenance #CorrosionManagement #CPMS #NACECompliance #ISO15589 #FreeWebinar #EngineeringSolutions #Velosi #VAIL

Is rust trying to take over your world? Learn how cathodic protection can save the day! Join our webinar to gain insider industry knowledge and master the art of corrosion control. Your assets will thank you! Register now—don’t let rust win! #WebinarWisdom #CorrosionNoMore #StayProtected

Field Operations Engineer 🖤💀⚙️ 🔥 Well-documented statistics from the oilfield industry indicate that various types of corrosion account for roughly one in three equipment failures. Corrosion is the most significant and problematic cause of these failures, leading to production shutdowns, revenue loss, and high repair costs. As operations move into deeper, high-pressure, and high-temperature (HP/HT) reservoirs, selecting materials that can withstand these extreme conditions becomes crucial to preventing catastrophic failures. One of the main challenges in HP/HT environments is obtaining accurate data on materials' performance. Ongoing research focuses on assessing materials' resistance to corrosion, cracking, and fatigue under elevated pressures and temperatures, especially as these conditions become more common at greater depths. For instance, duplex stainless steels are frequently used due to their excellent corrosion resistance and mechanical strength, though they come at a higher cost. Corrosion in the oilfield typically manifests as leaks and failures in tanks, casing, tubing, pipelines, and other equipment, both subsurface and surface. Corrosion processes lead to the degradation of base metals, as refined metals naturally tend to revert to their original, more stable states, which are often found as oxides or sulfides. Energy is required to convert ore into metal, similar to the processes in a blast furnace. Metals tend to react with elements like oxygen and sulfur, releasing heat and reverting to more stable compounds. Reactive metals, such as zinc and magnesium, release more energy when corroding compared to less reactive metals like silver and gold. Zinc is widely used as a sacrificial anode to protect offshore structures, while silver and gold, though resistant to corrosion, are too costly for this purpose. Corrosion requires four essential elements: 1. Anode 2. Cathode 3. Electrolyte (e.g., water) 4. Metallic path for electron flow When all four elements are present, a corrosion cell is formed. The anode and cathode can exist on different areas of the same metal surface or be separate dissimilar metals. Common electrolytes include oilfield brines, moisture in soil, and seawater. #oilgas #wellservices #professionalexperiences #engineering #ecuador #petroleumengineer #wellintervention #engineer #work #moments #worksafe #workhard #IADC #IWCF #PetroleumServices

Failure analysis is closely related to corrosion management because it involves investigating the causes of material or equipment failures, which often stem from corrosion-related issues. Managing corrosion risks in industrial assets, particularly in sectors such as oil and gas, petrochemicals, and manufacturing. The system aims to minimize the impact of corrosion on safety, reliability, and operational costs. 💰💰💰💵💵💵 📝The main components of a Corrosion Management System include: 📌Corrosion Risk Identification: Identifying materials, environments, and operational conditions that can lead to corrosion. 📌Inspection and Monitoring: Utilizing techniques like ultrasonic testing (UT), radiography, or corrosion coupons to detect corrosion levels. 📌Prevention and Control: Implementing measures such as inhibitors, anti-corrosion coatings, or selecting corrosion-resistant materials. 📌Maintenance and Repair: Establishing proactive maintenance schedules to mitigate damage caused by corrosion. 📌Evaluation and Reporting: Analyzing corrosion data to assess the effectiveness of implemented strategies. This approach ensures mechanical integrity, prevents asset failure, and complies with safety standards and regulatory requirements. #Materialengineer #corrosionmanagement #metallurgist #Mechanical #Processsafety #Assetintegrity

𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝘀 & 𝗖𝗼𝗿𝗿𝗼𝘀𝗶𝗼𝗻 𝗖𝗼𝘂𝗿𝘀𝗲: 31 July - 1 August 2024 🚨EARLYBIRD RATES closing tomorrow! Are you new to subsea engineering or unfamiliar with corrosion considerations? SUT-Perth's Materials & Corrosion Course is designed to equip you with essential knowledge on materials and corrosion control in subsea environments. 𝗖𝗼𝘂𝗿𝘀𝗲 𝗛𝗶𝗴𝗵𝗹𝗶𝗴𝗵𝘁𝘀: 🔹Exclusive Site Visits: Enjoy TWO guided tours - one at Baker Hughes subsea service facility and one at ChampionX Australia. See first hand the subsea production equipment and learn about the material selection and corrosion control strategies used in real-world applications. 🔹Comprehensive Coverage: Gain a deep understanding of crucial topics, including: ▪️ Overview of corrosion issues ▪️ Corrosion & erosion modelling ▪️ Chemical selection, injection, and inhibition ▪️ Specification, fabrication, and welding ▪️ Cathodic protection and coatings ▪️ Operational integrity and Fitness For Service (FFS) ▪️ Planning and implementation of inspection and monitoring Secure your spot now and take the first step towards mastering subsea corrosion control. REGISTER➡️https://ow.ly/hhsO50Sf1pE #SUTperth #corrosion #education #oceanographers #marinescience #oceanscience #underwatertechnology #offshoreengineering #subsea #subseaengineer #oilandgas #offshore #SUTevents #marinescientists #SUTcourse #upskill #engineers #knowledgebase

_The Unyielding Spirit of Solids Control Engineers_ To my fellow #5000 Solids Control Engineers, companies, recruiters, and global opportunities, We are the unsung heroes of the oil and gas industry, working tirelessly behind the scenes to ensure the smooth operation of drilling fluids. Our work is crucial, yet often underappreciated. We face numerous challenges daily, including: - _Equipment failures_: The frustration of dealing with malfunctioning centrifuges, pumps, and shakers. - _Troubleshooting_: The mental strain of identifying and resolving complex problems. - _Low pay_: The financial struggle of being undercompensated for our critical role. - _Physical demands_: The exhaustion of working long hours in harsh environments. - _Continuous learning_: The need to stay updated on new technologies and techniques. Despite these difficulties, we persevere. We are the problem-solvers, the innovators, and the backbone of the industry. Let us remember that our work is not just a job, but a passion. We are the guardians of efficiency, safety, and sustainability. So, let us stand tall and proud, knowing that our contributions make a difference. Let us support each other, share our knowledge, and lift each other up. To recruiters and companies, we urge you to recognize our value and compensate us fairly. We are not just engineers; we are the unsung heroes of the oil and gas industry. Together, we can overcome any challenge and achieve greatness. _Never give up, never surrender._ #SolidsControl #SolidsControlEngineers #DrillingFluidsSolidsControl #OilAndGasSolidsControl #PetroleumEngineeringSolidsControl #SolidsControlInDrilling #DrillingMudSolidsControl #FluidManagementSolidsControl #WellboreStabilitySolidsControl #DrillingOptimizationSolidsControl #SolidsRemovalSolidsControl #CentrifugesSolidsControl #PumpsSolidsControl #ShakersSolidsControl #DesandersSolidsControl #DesiltersSolidsControl #DewateringSolidsControl #FluidProcessingSolidsControl #WasteManagementSolidsControl #EnvironmentalSolutionsSolidsControl #SolidsControlRecruiters #SolidsControlJobs #OilAndGasRecruiters #PetroleumEngineeringJobs #SolidsControlCompanies #DrillingFluidsCompanies #OilAndGasCompanies #PetroleumEngineeringCompanies #SchlumbergerSolidsControl #HalliburtonSolidsControl #WeatherfordSolidsControl #BakerHughesSolidsControl #NationalOilwellVarcoSolidsControl #ChevronSolidsControl #ExxonMobilSolidsControl #ConocoPhillipsSolidsControl #ShellSolidsControl #BPSolidsControl #TotalEnergiesSolidsControl #ValarisSolidsControl #ParkerDrillingSolidsControl #NaborsSolidsControl #PrecisionDrillingSolidsControl #EnsignEnergyServicesSolidsControl #SolidsControlConsultants #DrillingFluidsConsultants #OilAndGasConsultants #PetroleumEngineeringConsultants #SolidsControlTraining #DrillingFluidsTraining #OilAndGasTraining #PetroleumEngineeringTraining #SolidsControlSolutions #DrillingFluidsSolutions #OilAndGasSolutions