When extended corrosion resistance is a priority, Diffused Nickel Plating increased maintenance intervals and improved performance (DNP) is the gold standard, delivering unmatched results. Often used for subsea components, DNP can extend the lifespan of parts for up to 25 years or more. The process involves plating the part, followed by a carefully controlled multi-stage heat treatment lasting 18-24 hours. This creates a layer of diffusion between the substrate and the nickel coating, giving that extra protection. It may be a lengthy process, but when it comes to corrosion protection, nothing else compares. Our expert team at CBE+ has over 30 years of experience and can help you find the perfect ENP treatment for your project. Contact us today, call 01246 529014 or email sales@cbeplus.com. To find out more visit our website https://lnkd.in/enTY3k7 #corrosionprotection #subsea #oilandgas #surfacetreatment
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When dealing with Top of Line Corrosion (TLC) in gas pipelines, operators often face operational reliability challenges and significant economic hurdles. The choice of external anticorrosion coating plays a critical role in managing TLC severity, particularly affecting the Overall Heat Transfer Coefficient (OHTC) on infield subsea flowlines. Gas temperature decrease correlates with increased TLC severity, prompting considerations for temperature reductions at pipeline inlets to boost Water Condensation Rate (WCR) in initial segments where 625 CRA clad utilized in these areas in smaller amount. Considering the lower WCR downstream, where TLC rates are less severe Carbon Steel (CS) with ample Corrosion Allowance (CA) and ensuring at least 95% Corrosion Inhibitor Availability (CIA) proves to be a cost-effective solution, given the extensive pipeline length. Fusion Bonded Epoxy (FBE) and Thermally Spray Aluminium (TSA) coatings, with lower OHTC, are suitable for rigid spools and early-stage flowlines, while 3LPP emerges as a viable choice for external corrosion protection along the pipeline. #PipelineCorrosion #Corrosion #TLC #PipelineCoating #SubseaPipeline #CorrosionManagement #MaterialSelection #IntegrityManagement
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Trunnion valves offer significant advantages in various industrial applications. Their structure is highly rigid along the axis, which prevents any deviation from the seat, ensuring a reliable seal. Additionally, these valves feature self-relieving seats that maintain a consistent seal against the ball, while also accommodating temperature-induced expansions to relieve downstream pressure. The trunnion design effectively disperses lateral loads through the upper and lower bearings, reducing operating torque and minimizing part wear. This translates to a capability of withstanding higher pressures and extending operational lifespan with reduced maintenance costs. Furthermore, trunnion valves are more compact compared to gate valves and come in multiple designs, providing enhanced flexibility in selection to meet specific application requirements. See the successful case study below. Message me for more information. #OilAndGas #PowerPlants #Refinery #Fertilizer #SynGas #Amonia #Hydrogen #Urea #Maleic #Valves Cornerstone Valve #Trunnion
In 1993/94, an FCC catalyst fines separator system manufacturer reached out to Cornerstone for valves capable of withstanding high temperatures and abrasive conditions. The valves produced during that period have since been operating in a North American refinery without requiring any service. Consequently, additional valves were installed across various refineries in both North and South America for fines removal and catalyst recirculation systems. Impressively, none of the trunnion-mounted valves have needed servicing or replacement since their initial installation. #Refining #Sustainability #Valves #HPHT
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In the refining process, Fluid Catalytic Cracking Units (FCCUs) are essential for converting heavy hydrocarbons into lighter fractions like gasoline and diesel, enhancing both output and operational efficiency. Operating at extreme temperatures—often ranging from 700°C to 800°C—these units demand precision-engineered components to ensure reliability and performance. Flexatherm specializes in designing and manufacturing FCC Expansion Joints, which play a crucial role in managing high-temperature flue gases and circulating regenerated and spent catalysts around the reactor. These joints are tailored to meet specific application needs and can be customized with features such as: Manholes Protective covers Pantographic linkages Gimbal systems Control rods Sampling ports Slotted hinges Incorporating refractory lining into FCC Expansion Joints further enhances durability, protects equipment in high-temperature environments, and minimizes energy loss. The choice of refractory materials and the expertise in application are key to ensuring long-term performance. The featured DN 3300 FCC Expansion Joint is a prime example of Flexatherm’s engineering excellence. Designed with a Pantographic Gimbal, it operates under 0.35 Barg pressure and handles flow media temperatures of up to 760°C. Flexatherm is committed to delivering innovative and reliable solutions for critical refining applications, aligning with the highest industry standards and client-specific requirements. Ready to exceed expectations with quality you can trust! #Flexatherm #IndustrialQuality #ExpansionJoints #EngineeredForExcellence #TrustedSolutions
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In the refining process, Fluid Catalytic Cracking Units (FCCUs) are essential for converting heavy hydrocarbons into lighter fractions like gasoline and diesel, enhancing both output and operational efficiency. Operating at extreme temperatures—often ranging from 700°C to 800°C—these units demand precision-engineered components to ensure reliability and performance. Flexatherm specializes in designing and manufacturing FCC Expansion Joints, which play a crucial role in managing high-temperature flue gases and circulating regenerated and spent catalysts around the reactor. These joints are tailored to meet specific application needs and can be customized with features such as: Manholes Protective covers Pantographic linkages Gimbal systems Control rods Sampling ports Slotted hinges Incorporating refractory lining into FCC Expansion Joints further enhances durability, protects equipment in high-temperature environments, and minimizes energy loss. The choice of refractory materials and the expertise in application are key to ensuring long-term performance. The featured DN 3300 FCC Expansion Joint is a prime example of Flexatherm's engineering excellence. Designed with a Pantographic Gimbal, it operates under 0.35 Barg pressure and handles flow media temperatures of up to 760°C. Flexatherm is committed to delivering innovative and reliable solutions for critical refining applications, aligning with the highest industry standards and client-specific requirements. Ready to exceed expectations with quality you can trust! #Flexatherm #IndustrialQuality #ExpansionJoints #EngineeredForExcellence #TrustedSolutions
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In the refining process, Fluid Catalytic Cracking Units (FCCUs) are essential for converting heavy hydrocarbons into lighter fractions like gasoline and diesel, enhancing both output and operational efficiency. Operating at extreme temperatures—often ranging from 700°C to 800°C—these units demand precision-engineered components to ensure reliability and performance. Flexatherm specializes in designing and manufacturing FCC Expansion Joints, which play a crucial role in managing high-temperature flue gases and circulating regenerated and spent catalysts around the reactor. These joints are tailored to meet specific application needs and can be customized with features such as: Manholes Protective covers Pantographic linkages Gimbal systems Control rods Sampling ports Slotted hinges Incorporating refractory lining into FCC Expansion Joints further enhances durability, protects equipment in high-temperature environments, and minimizes energy loss. The choice of refractory materials and the expertise in application are key to ensuring long-term performance. The featured DN 3300 FCC Expansion Joint is a prime example of Flexatherm’s engineering excellence. Designed with a Pantographic Gimbal, it operates under 0.35 Barg pressure and handles flow media temperatures of up to 760°C. Flexatherm is committed to delivering innovative and reliable solutions for critical refining applications, aligning with the highest industry standards and client-specific requirements. Ready to exceed expectations with quality you can trust! #Flexatherm #IndustrialQuality #ExpansionJoints #EngineeredForExcellence #TrustedSolutions
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High system pressures, corrosive medium, special safety requirements – the canned motor pumps that are waiting to be shipped here are made for big tasks. The two CAMT 42/2 are used in petrochemical plants to pump highly flammable 🔥benzene. The operating data of the CAMT 42/2 at a glance: ✅ Operating temperature of the pumped liquid: 50 °C ✅ Pumped liquid: Benzene ✅ Flow rate [Q]: 35 m³/h ✅ Head [H]: 45 m ✅ Motor type: N34XL-2 / P2 at 10.80 kW ✅ Pump nominal pressure: PN 100 To reduce the number of static seals required, we have equipped CAMT 42/2 with a pressure pot that can withstand higher system pressures. The pumps are designed and manufactured in such a way that they can fulfill their task with the highest level of safety. #Hermeticpumpen #Hermetic #cannedmotorpump #benzol #benzene #safety #sealless #petrochemie #petrochemical
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Next up in our process for fluid optimization analysis is fluid selection and compatibility. There are 3 major factors in this evaluation: 1. Reviewing MWFs currently in use for performance and suitability for the application. 2. Collecting feedback from operators on their observations of fluid performance and issues. 3. Assessing fluid compatibility with equipment, checking for issues like corrosion and residue build-up. If you've never analyzed your MWF efficiency and performance, it's time for a Fluid Optimization Analysis. Get started with the checklist here: https://lnkd.in/gTDPT_Qv #metalworkingfluids #fluidmanagement #industrialfluids
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Undetected flange face corrosion can be expensive. Flexitallic's gasket material, Corriculite™, can prevent it. It’s fire safe, tighter than graphite and prevents corrosion. For more information visit https://lnkd.in/ey7PVyT4 #corrosion #corriculite #gasket #sealingsolutions #totaljointintegrity #flexitalliccanada
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Many assume that extending the inlet pipe of a hydrocarbon storage tank to the bottom of the tank (dip pipe) has process reasons (e.g. well mixing of fluid, reducing the rate of evaporation due to splashing, etc.). While these reasons remain valid, the main reason is due to safety! Splashing and turbulence of a liquid when loading a tank causes additional electrostatic charge generation, and a spark may occur between the pipe and the rising liquid. Extending the line to the bottom of the tank will help to avoid static splashing, thus reducing the probability of having ignition sources within the tank. #hydrocarbon #tank #storagetank #safety #electrostatic #staticcharge #PSM #processsafety #process
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That’s a crucial point! Extending the inlet pipe to the bottom of the tank, or having a dip pipe, is indeed primarily for safety reasons, especially to prevent static electricity-related hazards. It’s essential to understand these safety aspects to ensure proper handling and operation of hydrocarbon storage tanks.
Many assume that extending the inlet pipe of a hydrocarbon storage tank to the bottom of the tank (dip pipe) has process reasons (e.g. well mixing of fluid, reducing the rate of evaporation due to splashing, etc.). While these reasons remain valid, the main reason is due to safety! Splashing and turbulence of a liquid when loading a tank causes additional electrostatic charge generation, and a spark may occur between the pipe and the rising liquid. Extending the line to the bottom of the tank will help to avoid static splashing, thus reducing the probability of having ignition sources within the tank. #hydrocarbon #tank #storagetank #safety #electrostatic #staticcharge #PSM #processsafety #process
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