EMS Grand Rapids’ Post

EMS Grand Rapids posted this simple, but powerful, definition. With it, you can simply estimate your expected cost due to failure for a machine over its lifetime: With reliability (as defined) = R, cost of failure = (1 - R) x (cost to repair/replace + cost of downtime x time to repair/replace)* You can compare this expected cost with the up-front and lifetime costs (if any)** of mitigating measures and make an informed decision on whether to take those measures. For example, an AEGIS ring for a motor on a drive might cost a few hundred dollars. How does that compare to the expected cost of motor bearing failure due to electrical damage? *This equation assumes the equipment fails at most once over its lifetime... not always the case! So it is a lower limit. At R = 0.95, there is ~ 0.1% risk of repeated failures; at R = 0.9, the risk is over 1%. To continue the example of motors on drives, estimates of failure rates due to electrical bearing damage range from 20% up to 50%, giving R = 0.8 at most, even neglecting other failure modes. **To be more rigorous, you would also calculate R with the mitigating measures in place, and add the expected cost of failure with mitigation to the up-front and lifetime costs of mitigation. The lifetime costs can include maintenance to the mitigation (like adjusting carbon brushes) and increased power consumption (due, for example, to voltage drop caused by VFD output filters).

Read how safety ties into process failure modes and where certain valves and actuation fit into the big picture. Read the full article here: https://lnkd.in/guy_nZ7U

A table for quick interpretations in 𝒗𝒊𝒃𝒓𝒂𝒕𝒊𝒐𝒏 𝒂𝒏𝒂𝒍𝒚𝒔𝒊𝒔 with fault spectra and their amplitudes. We are talking about 𝒑𝒓𝒆𝒅𝒊𝒄𝒕𝒊𝒗𝒆 𝒎𝒂𝒊𝒏𝒕𝒆𝒏𝒂𝒏𝒄𝒆 (4.0) and one of the most popular 𝒏𝒐𝒏-𝒅𝒆𝒔𝒕𝒓𝒖𝒄𝒕𝒊𝒗𝒆 𝒕𝒆𝒔𝒕𝒊𝒏𝒈 (𝑵𝑫𝑻) especially on the Electromechanical maintenance field. This approach reduces costs and enhances the reliability and efficiency of maintenance interventions, as well as the production line. Photo seen first at: Iuri Sato #VibrationAnalysis #PredictiveMaintenance #NDT #IndustrialAutomation #Reliability #Efficiency #Maintenance #Industry40 #CostReduction #ProductionLine

Upgrade your maintenance game with the Fluke 805 Vibration Meter Tester! 🛠 Detect potential equipment failures early, prevent costly breakdowns, and optimize your operations. Plus, enjoy FREE training to master its features. Don't miss out on this opportunity to safeguard your machinery and boost productivity. #Fluke805 #VibrationMeter #Maintenance #SafetyFirst #Industry #Technology #Upgrade

Facing the toughest industrial challenges? Our innovative valve solutions are engineered to perform under pressure, ensuring safety, efficiency, and reliability. Trust our expertise to keep your operations running smoothly, no matter the demands. Tough challenges need tougher solutions. 💪🔧 #ValveInnovation #FLVSolutions

⚡️Explore Which Testing Methods Best Determine Equipment Life-Expectancy 👉https://lnkd.in/exFZevWf Case Study by Vibration Research #vibrationtesting #equipmenttesting #vibrationanalysis #fatiquedamagespectrum #manufacturing #maintenance #reliability #plantengineering

Is Your Valve Solution truly Future-Proof? In an era where industrial demands are ever-evolving, it’s crucial to question whether your current valve solutions can truly handle all your needs. Recently, we faced a situation on one of our main sites where the temperature fluctuations rendered our traditional valve systems inadequate. This prompted us to explore advanced solutions that provide better versatility and reliability. Here’s why it’s important: Safety - Reliable valves can prevent potential industrial hazards. Efficiency - High-performance valves minimize downtime and maintenance costs. Adaptability - Can your current systems adapt to new technologies and regulations? #IndustrialInnovation #ValveSolutions #IndustrialEngineering #SafetyFirst Let’s connect and explore advanced strategies to future-proof our industrial operations!

How does stress cracking corrosion impact instrumentation fittings in high-pressure applications in corrosive environments? Safety is critical when stress cracking corrosion is involved. #corrosion #instrumentation #iwork4parker https://prker.co/4bCtkFu

Rotational vibration testing: how can it benefit your packaging? Safe Load Testing Technologies' Rotational Vibration Testing might be the most cost-effective solution on the market for vibration testing and trials. This makes it an excellent partner in transforming packaging efficiency and compliance. Our state-of-the-art systems guarantee your products endure the rigors of transport, reducing failure rates and maintenance costs. Discover its crucial role in meeting industry standards and enhancing product safety in our comprehensive post. 📦 👉 Discover how Rotational Vibration Testing can revolutionize your packaging strategy. Click the link to learn more! #SafeLoadTesting #PackagingExcellence #IndustrialInnovation #VibrationTesting #QualityAssurance #SupplyChainSolutions #LogisticsInnovation #SmartPackaging #TechInPackaging 

Reliability Dynamics Collects high-quality equipment performance data and use it to optimize equipment decisions and plant operations. #explainervideo #explainervideos #2danimation #marketingcommunication #marketingvideo #whiteboardanimation