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Are your DFM practices only tolerable? Learn how IPC standard tolerances affect manufacturing yields, and in turn, design. https://bit.ly/48vaLR8 #IPC #DFM #Cadence

Manufacturing defects happen. Not every variation creates a defective part, but it needs to be accounted for in the design. Remember every step in the manufacturing process and every material has variation. If tolerances are set too tight, costs soar and defects multiply. If too loose, quality may suffer. Striking the right balance is key to ensuring smooth production without compromising the integrity of your design. Wondering how to set tolerances that optimize both quality and cost? Watch the full webinar posted below in comments for more insights on "Planning for Imperfection: Navigating Realities of Manufacturing Variation". #ManufacturingVariation #ProductionQuality #ProductDesign #DefectReduction #ManufacturingStrategy #YieldImprovement #ProductionChallenges #ManufacturingTolerances

BEFORE YOU SOLVE A QUALITY PROBLEM First determine if the problem is because of 1. DESIGN FAILURE - failure of design due to failure to listen to the Voice of Customer (VOC) resulting in over-designed or under- designed products 2. MANUFACTURABILITY FAILURE - failure to execute the design due to its lack of manufacturability resulting in high rework rates and costs 3. CAPABILITY FAILURE - failure to execute the design due to lack of process capability resulting in high reject rates and high inspection costs 4. CAPACITY FAILURE - failure to execute the design due to lack of capacity resulting in substandard quality and cutting corners to meet high demand

See how fast and easy it is to design, optimize, and validate your manufacturing systems with Visual Components. ⚡ #Manufacturing #ProcessOptimization #FactorySimulation #VisualComponents #VC25

🏗️Ditch the paper, scrap the spreadsheets! 🗂️✂️ It’s time for #fabricators to embrace efficiency and accuracy with digital tools. Discover why going digital is the game-changer your fabrication operational needs: https://ow.ly/UvTB50UpuhY #Fabrication #ConstructionTech #MEP #MSUITE #prefabrication #mechanicalcontractors DEWALT

👉 𝐃𝐞𝐬𝐢𝐠𝐧 𝐟𝐨𝐫 𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐢𝐧𝐠 𝐚𝐧𝐝 𝐀𝐬𝐬𝐞𝐦𝐛𝐥𝐲 (𝐃𝐅𝐌𝐀): 𝐎𝐩𝐭𝐢𝐦𝐢𝐳𝐞 𝐘𝐨𝐮𝐫 𝐏𝐫𝐨𝐝𝐮𝐜𝐭𝐬 𝐟𝐨𝐫 𝐒𝐮𝐜𝐜𝐞𝐬𝐬 Are you looking to bring innovative products to market faster, at a lower cost, and with higher quality? Look no further than Design for Manufacturing and Assembly (DFMA)! That is a powerful approach that considers the entire product lifecycle from the very beginning. By collaborating with manufacturing teams early in the design phase, you can: 𝐑𝐞𝐝𝐮𝐜𝐞 𝐂𝐨𝐬𝐭𝐬: Simplify designs, minimize parts, and optimize material usage to streamline production. 𝐈𝐦𝐩𝐫𝐨𝐯𝐞 𝐐𝐮𝐚𝐥𝐢𝐭𝐲: Fewer parts and a focus on manufacturability lead to a more reliable product. 𝐒𝐩𝐞𝐞𝐝 𝐔𝐩 𝐓𝐢𝐦𝐞-𝐭𝐨-𝐌𝐚𝐫𝐤𝐞𝐭: Eliminate production hurdles by designing with manufacturing constraints in mind. Here are some key DFMA principles to get you started: 𝐌𝐢𝐧𝐢𝐦𝐢𝐳𝐞 𝐏𝐚𝐫𝐭𝐬 𝐚𝐧𝐝 𝐂𝐨𝐦𝐩𝐥𝐞𝐱𝐢𝐭𝐲: Can multiple parts be combined? 𝐒𝐭𝐚𝐧𝐝𝐚𝐫𝐝𝐢𝐳𝐚𝐭𝐢𝐨𝐧 𝐢𝐬 𝐘𝐨𝐮𝐫 𝐅𝐫𝐢𝐞𝐧𝐝: Use common fasteners and materials whenever possible. 𝐃𝐞𝐬𝐢𝐠𝐧 𝐟𝐨𝐫 𝐀𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐨𝐧: Consider how robots or machines can efficiently assemble your product. DFMA is a win-win for designers, engineers, and manufacturers! #DFMA #ProductDesign #Engineering #Manufacturing #Assembly Let's discuss how DFMA can help you optimize your next product! https://lnkd.in/g_QK8ySh

Basics of DFMA (Design for Manufacturing and Assembly) . . DFMA is a design approach that focuses on simplifying product design to improve manufacturability and assembly, reduce costs, and enhance efficiency. It combines two concepts: 1 Design for Manufacturing (DFM): Ensures the product is easy and cost-effective to manufacture by optimizing materials, processes, and tolerances. 2 Design for Assembly (DFA): Focuses on simplifying assembly processes by reducing the number of parts ensuring ease of handling, and minimizing assembly time Key Principles of DFMA 1. Minimize Part Count: Combine parts where possible to reduce complexity. 2. Standardize Components : Use common or standard parts to lower production costs and simplify procurement 3. Optimize Material Usage : Choose materials that are cost-effective, easy to process and suitable for the application 4. Design for Ease of Assembly: Ensure components are easy to align, handle, and secure during assembly. Avoid designs requiring excessive force or complex tools. 5. Simplify Manufacturing Processes : this manufacturing methods that are widely available and cost-effective. Avoid unnecessary tolerances or intricate features that complicate production 6. Consider Automation: Design parts and assemblies that are compatible with automated systems to reduce labor costs and improve consistency. 7. Design for Quality and Reliability: Ensure robust designs that can handle expected loads and conditions without failure 8. Evaluate Early: Perform DFMA analysis early in the design phase to minimize costly changes later. Benefits of DFMA: •Lower manufacturing and assembly costs •Reduced production time. •Improved product quality and reliability. •Easier scalability for mass production •Enhanced product lifecycle performance By integrating DFMA principles, engineers can create products that are not only innovative but also efficient to produce and assemble. This approach bridges the gap between design creativity and practical manufacturing needs. #DFMA #DesignEngineering #Manufacturing #Assembly #ProductDesign #Innovation #CostReduction #DesignForManufacturing #DesignForAssembly #ProductDevelopment

From manufacturers replicating worn parts to assessing dimensions of an object, the applications of reverse engineering are vast. Even though it's common in many industries, there are some difficulties that get in the way. The good news? Many common challenges can be overcome with the right approach. Find a solution here: https://lnkd.in/enqxPgTX

Facing project roadblocks with standard parts? 🤔 In the dynamic manufacturing landscape, off-the-shelf components often fall short. Every project has unique needs that only custom machined parts can satisfy - tighter tolerances, specific materials, complex designs. Let's break boundaries with custom solutions. Let's unlock innovation and efficiency. Who knows the breakthroughs we'll find when we think outside the box? 💡🔧 #CustomSolutions #ManufacturingInnovation #ThinkOutsideTheBox

When it comes to High Pressure #DieCasting , adopting #AdditiveManufacturing isn’t just about technology—it’s about mastering the right design approach. From navigating #conformalcooling designs to understanding mechanical loads, tool designers face unique challenges. At #voestalpine , we help close the knowledge gap, guiding customers through best practices for AM tooling, optimizing performance, and identifying root causes of failure. Ready to enhance your die casting processes with #innovative AM solutions? Learn more in our case study: https://lnkd.in/d-QUVnxW #HPDC #ToolingInnovation #DieCastingSolutions