Emerson | Flexim Americas’ Post

𝐇𝐨𝐰 𝐝𝐨 𝐰𝐞 𝐞𝐧𝐬𝐮𝐫𝐞 𝐬𝐚𝐟𝐞𝐭𝐲 𝐢𝐧 𝐡𝐢𝐠𝐡-𝐭𝐞𝐦𝐩𝐞𝐫𝐚𝐭𝐮𝐫𝐞 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭𝐬? 1,6-Hexanediol (HDO) plays a critical role as an intermediate product within the chemical industry, primarily utilized in the synthesis of polyesters and polyurethanes. The industrial-scale production of HDO is a continuous process that involves the catalytic hydrogenation of organic precursors under high pressure. To efficiently manage this process and dissipate excess heat from the reactor, a portion of the product is continually recirculated through return lines. Monitoring this heat transfer is crucial, and it is integrated into the safety instrumented system (SIS). Flexim clamp-on ultrasonic transducers are mounted externally to the pipeline, eliminating the need for direct contact with the medium and exposure to high pressure. A patented high-temperature mounting for these ultrasonic transducers was employed to address the challenges posed by extreme process temperatures. A notable challenge is the wide temperature range, which requires reliable coverage. Measurements were therefore carried out on two channels to ensure they worked reliably in all possible operating conditions. Additionally, the signal strength from these measurements is integrated into the process control system as a diagnostic parameter. As an integral component of the safety instrumented system, regular checks are conducted to validate measurements and document their operational reliability. #chemicalindustry #chemicalengineering #flexim #emerson

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