𝐇𝐨𝐰 𝐝𝐨 𝐰𝐞 𝐞𝐧𝐬𝐮𝐫𝐞 𝐬𝐚𝐟𝐞𝐭𝐲 𝐢𝐧 𝐡𝐢𝐠𝐡-𝐭𝐞𝐦𝐩𝐞𝐫𝐚𝐭𝐮𝐫𝐞 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭𝐬? 1,6-Hexanediol (HDO) plays a critical role as an intermediate product within the chemical industry, primarily utilized in the synthesis of polyesters and polyurethanes. The industrial-scale production of HDO is a continuous process that involves the catalytic hydrogenation of organic precursors under high pressure. To efficiently manage this process and dissipate excess heat from the reactor, a portion of the product is continually recirculated through return lines. Monitoring this heat transfer is crucial, and it is integrated into the safety instrumented system (SIS). Flexim clamp-on ultrasonic transducers are mounted externally to the pipeline, eliminating the need for direct contact with the medium and exposure to high pressure. A patented high-temperature mounting for these ultrasonic transducers was employed to address the challenges posed by extreme process temperatures. A notable challenge is the wide temperature range, which requires reliable coverage. Measurements were therefore carried out on two channels to ensure they worked reliably in all possible operating conditions. Additionally, the signal strength from these measurements is integrated into the process control system as a diagnostic parameter. As an integral component of the safety instrumented system, regular checks are conducted to validate measurements and document their operational reliability. #chemicalindustry #chemicalengineering #flexim #emerson
Emerson | Flexim Americas’ Post
More Relevant Posts
-
𝐇𝐨𝐰 𝐝𝐨 𝐰𝐞 𝐞𝐧𝐬𝐮𝐫𝐞 𝐬𝐚𝐟𝐞𝐭𝐲 𝐢𝐧 𝐡𝐢𝐠𝐡-𝐭𝐞𝐦𝐩𝐞𝐫𝐚𝐭𝐮𝐫𝐞 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭𝐬? 1,6-Hexanediol (HDO) plays a critical role as an intermediate product within the chemical industry, primarily utilized in the synthesis of polyesters and polyurethanes. The industrial-scale production of HDO is a continuous process that involves the catalytic hydrogenation of organic precursors under high pressure. To efficiently manage this process and dissipate excess heat from the reactor, a portion of the product is continually recirculated through return lines. Monitoring this heat transfer is crucial, and it is integrated into the safety instrumented system (SIS). Flexim clamp-on ultrasonic transducers are mounted externally to the pipeline, eliminating the need for direct contact with the medium and exposure to high pressure. A patented high-temperature mounting for these ultrasonic transducers was employed to address the challenges posed by extreme process temperatures. A notable challenge is the wide temperature range, which requires reliable coverage. Measurements were therefore carried out on two channels to ensure they worked reliably in all possible operating conditions. Additionally, the signal strength from these measurements is integrated into the process control system as a diagnostic parameter. As an integral component of the safety instrumented system, regular checks are conducted to validate measurements and document their operational reliability. #chemicalindustry #chemicalengineering #flexim #emerson
To view or add a comment, sign in
-
𝐇𝐨𝐰 𝐝𝐨 𝐰𝐞 𝐞𝐧𝐬𝐮𝐫𝐞 𝐬𝐚𝐟𝐞𝐭𝐲 𝐢𝐧 𝐡𝐢𝐠𝐡-𝐭𝐞𝐦𝐩𝐞𝐫𝐚𝐭𝐮𝐫𝐞 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭𝐬? 1,6-Hexanediol (HDO) plays a critical role as an intermediate product within the chemical industry, primarily utilized in the synthesis of polyesters and polyurethanes. The industrial-scale production of HDO is a continuous process that involves the catalytic hydrogenation of organic precursors under high pressure. To efficiently manage this process and dissipate excess heat from the reactor, a portion of the product is continually recirculated through return lines. Monitoring this heat transfer is crucial, and it is integrated into the safety instrumented system (SIS). Flexim clamp-on ultrasonic transducers are mounted externally to the pipeline, eliminating the need for direct contact with the medium and exposure to high pressure. A patented high-temperature mounting for these ultrasonic transducers was employed to address the challenges posed by extreme process temperatures. A notable challenge is the wide temperature range, which requires reliable coverage. Measurements were therefore carried out on two channels to ensure they worked reliably in all possible operating conditions. Additionally, the signal strength from these measurements is integrated into the process control system as a diagnostic parameter. As an integral component of the safety instrumented system, regular checks are conducted to validate measurements and document their operational reliability. #chemicalindustry #chemicalengineering #flexim #emerson
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed #ethylene at the inlet of #LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density #polyethylene. In view of the challenging process conditions, a LDPE #plantoperator in #Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-invasive flow measurement technology, the process engineers almost automatically came across #FLEXIM. A particular practical advantage of non-intrusive measurement with clamp-on ultrasonic technology is that it can be thoroughly tested for its actual suitability for the measurement task without any disruption to normal plant operation before deciding to purchase. In comparison with the clamp-on ultrasonic systems from other manufacturers, the portable gas flowmeter G608 from came out on top. As a result, the LDPE plant operator decided to replace maintenance intensive inline flow meters with 𝐬𝐭𝐚𝐭𝐢𝐨𝐧𝐚𝐫𝐲 𝐅𝐥𝐞𝐱𝐢𝐦 𝐆𝟖𝟑𝟏 ultrasonic systems. Due to the convincing experience with the clamp-on ultrasonic flow measurements, 𝟔 𝐥𝐢𝐧𝐞𝐬 𝐨𝐧 𝐭𝐡𝐞 𝐩𝐫𝐞𝐬𝐬𝐮𝐫𝐞 𝐬𝐢𝐝𝐞 𝐨𝐟 𝐭𝐡𝐞 #𝐡𝐲𝐩𝐞𝐫𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 have now been instrumented. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 #𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
-
🔎 HYDROGEN - leak detection and flow management you can rely on. Did you know that hydrogen is so light that it escapes the pressure process? But did you know that you can measure flow rate by measuring helium? Here's what you need: - quality welding - pressure piping - helium injection - a mass spectrometer Learn why these applications are critical to this process and why we recommend the Aspec MS Ltd. 1560 SEMII-PORTABLE MASS SPECTROMETER. Read the datasheet below 👇 PUT IT TO WORK IN YOUR BUSINESS Discuss your needs and requirements with a member of the team for personalised support. Contact us: 📧 Email: info@focalpoint-tech.com 📞+44 (0) 1246 264945 #hydrogen #GasAnalysis #CEMS
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed ethylene at the inlet of LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density polyethylene. In view of the challenging process conditions, a LDPE plantoperator in Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-intrusive flow measurement technology, the process engineers almost automatically came across Flexim. Clamp-on ultrasonic technology offers a practical advantage for non-intrusive measurement. Testing its suitability before purchasing can be done without disrupting plant operations. After a successful trial measurement with the portable gas flowmeter G608, the LDPE plant operator decided to install six stationary Flexim G831 ultrasonic systems on the pressure side of the hypercompressor. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed ethylene at the inlet of LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density polyethylene. In view of the challenging process conditions, a LDPE plantoperator in Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-intrusive flow measurement technology, the process engineers almost automatically came across Flexim. Clamp-on ultrasonic technology offers a practical advantage for non-intrusive measurement. Testing its suitability before purchasing can be done without disrupting plant operations. After a successful trial measurement with the portable gas flowmeter G608, the LDPE plant operator decided to install six stationary Flexim G831 ultrasonic systems on the pressure side of the hypercompressor. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
-
Brooks Instrument was recently featured in the latest edition of Chemical Engineering. Read the article, "Preventing Clogs in Low-Flow Coriolis Mass Flow Controllers" to find tips on selecting filters and other methods to prevent clogging in low-flow, liquid applications within the chemical process industries. Read: https://lnkd.in/gyxEMEkZ #brooksinstrument #manufacturingpartner #chemical #massflow
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed ethylene at the inlet of LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density polyethylene. In view of the challenging process conditions, a LDPE plantoperator in Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-intrusive flow measurement technology, the process engineers almost automatically came across Flexim. Clamp-on ultrasonic technology offers a practical advantage for non-intrusive measurement. Testing its suitability before purchasing can be done without disrupting plant operations. After a successful trial measurement with the portable gas flowmeter G608, the LDPE plant operator decided to install six stationary Flexim G831 ultrasonic systems on the pressure side of the hypercompressor. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed ethylene at the inlet of LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density polyethylene. In view of the challenging process conditions, a LDPE plantoperator in Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-intrusive flow measurement technology, the process engineers almost automatically came across Flexim. Clamp-on ultrasonic technology offers a practical advantage for non-intrusive measurement. Testing its suitability before purchasing can be done without disrupting plant operations. After a successful trial measurement with the portable gas flowmeter G608, the LDPE plant operator decided to install six stationary Flexim G831 ultrasonic systems on the pressure side of the hypercompressor. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
-
𝐆𝐚𝐬 𝐟𝐥𝐨𝐰 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐦𝐞𝐧𝐭 of compressed ethylene at the inlet of LDPE reactors is a valuable tool to verify and monitor the performance of the process. The ability to measure volumetric or mass flow of high-pressure ethylene opens new insights for process control and mass balancing. The high pressures required of over 𝟏𝟓𝟎𝟎 𝐛𝐚𝐫 (21750 psi) are characteristic of the polymerization processes of low-density polyethylene. In view of the challenging process conditions, a LDPE plantoperator in Japan specifically searched for a measuring solution that does not require any intervention in the piping system. Any installation that presents a risk of leakage should be avoided if possible. In their research for non-intrusive flow measurement technology, the process engineers almost automatically came across Flexim. Clamp-on ultrasonic technology offers a practical advantage for non-intrusive measurement. Testing its suitability before purchasing can be done without disrupting plant operations. After a successful trial measurement with the portable gas flowmeter G608, the LDPE plant operator decided to install six stationary Flexim G831 ultrasonic systems on the pressure side of the hypercompressor. The acoustic measurement technology is characterized by its extraordinary dynamics, which now make it possible to record the start-up and shut-down phases of the system. In addition to 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐩𝐫𝐨𝐜𝐞𝐬𝐬 𝐜𝐨𝐧𝐭𝐫𝐨𝐥, the flow measurements also offer the possibility of 𝐩𝐫𝐞𝐝𝐢𝐜𝐭𝐢𝐯𝐞 𝐦𝐚𝐢𝐧𝐭𝐞𝐧𝐚𝐧𝐜𝐞 by providing important 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐨𝐧 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐨𝐫 𝐩𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞. This effectively 𝐫𝐞𝐝𝐮𝐜𝐞𝐬 𝐝𝐨𝐰𝐧𝐭𝐢𝐦𝐞𝐬. #emerson #chemicalengineering #chemicalprocessing
To view or add a comment, sign in
4,299 followers