FLOW-3D, Flow Science Software Pvt Ltd’s Post

Solving Porosity in Aluminum Die Casting with Civan’s Dynamic Beam Lase- 𝗪𝗮𝗻𝘁 𝘁𝗼 𝗸𝗻𝗼𝘄 𝗵𝗼𝘄?👇 Aluminum die casting is a critical process for manufacturing a wide range of products, but porosity caused by entrapped hydrogen remains a key challenge. Civan’s Dynamic Beam Laser transforms the welding process by offering precise control over thermal gradients, melt pool flow, and solidification, effectively eliminating porosity and ensuring high-quality welds. This cutting-edge laser technology also delivers: ✅ Superior control over beam shape, frequency, and focus steering ✅ Elimination of spatter, leading to cleaner, stronger welds ✅ Increased welding power and speed, improving efficiency and productivity ✅ New possibilities for high-performance aluminum die-cast components 📅 𝗝𝗼𝗶𝗻 𝗢𝘂𝗿 𝗪𝗲𝗯𝗶𝗻𝗮𝗿: Explore the full potential of Dynamic Beam Laser technology with Ami Spira from Civan Laser USA CEO and discover its applications across multiple industries. See the comments section for webinar details. #AluminumDieCasting #ManufacturingTech #LaserWelding #Innovation #Sustainability #Webinar #EngineeringExcellence

🆕𝗜𝗻𝘁𝗿𝗼𝗱𝘂𝗰𝗶𝗻𝗴: 𝗧𝗵𝗲 𝗻𝗲𝘅𝘁 𝗴𝗲𝗻𝗲𝗿𝗮𝘁𝗶𝗼𝗻 𝗶𝗻 𝗮𝗹𝘂𝗺𝗶𝗻𝗶𝘂𝗺 𝘁𝘂𝗯𝗲 𝗱𝗶𝗺𝗲𝗻𝘀𝗶𝗼𝗻𝗮𝗹 𝗺𝗲𝗮𝘀𝘂𝗿𝗲𝗺𝗲𝗻𝘁 𝘄𝗶𝘁𝗵 𝗶𝗫𝗥𝗔𝗬! 🚀 𝘞𝘦 𝘢𝘳𝘦 𝘱𝘭𝘦𝘢𝘴𝘦𝘥 𝘵𝘰 𝘪𝘯𝘵𝘳𝘰𝘥𝘶𝘤𝘦 𝘰𝘶𝘳 𝘢𝘥𝘷𝘢𝘯𝘤𝘦𝘥 𝘪𝘟𝘙𝘈𝘠 3-𝘢𝘹𝘪𝘴 𝘟-𝘳𝘢𝘺 𝘴𝘺𝘴𝘵𝘦𝘮 𝘧𝘰𝘳 𝘢𝘤𝘤𝘶𝘳𝘢𝘵𝘦, 𝘳𝘦𝘢𝘭-𝘵𝘪𝘮𝘦 𝘮𝘦𝘢𝘴𝘶𝘳𝘦𝘮𝘦𝘯𝘵 𝘰𝘧 𝘢𝘭𝘶𝘮𝘪𝘯𝘪𝘶𝘮 𝘵𝘶𝘣𝘦𝘴. Whether it's wall thickness, diameter, ovality or eccentricity, the iXRAY delivers accurate results to keep your extrusion process running smoothly. Why dimensional measurement matters: In the aluminium extrusion industry, maintaining dimensional accuracy is critical to ensuring product quality and meeting customer specifications. Any deviation in wall thickness, diameter or ovality can lead to weakened structures or even product failure. This is where iXRAY comes in - offering a complete in-line solution that guarantees dimensional accuracy. Key features of iXRAY: 👉𝟯-𝗮𝘅𝗶𝘀 𝗺𝗲𝗮𝘀𝘂𝗿𝗲𝗺𝗲𝗻𝘁: Continuous and comprehensive monitoring from three directions to provide complete dimensional insight. 👉𝗔𝗱𝘃𝗮𝗻𝗰𝗲𝗱 𝗰𝗼𝗼𝗹𝗶𝗻𝗴 𝘀𝘆𝘀𝘁𝗲𝗺: Designed to keep the system stable and operational under the harshest production conditions. Maintaining optimum system temperatures is critical for consistent performance, especially when measuring hot, freshly extruded pipe. 👉𝗥𝗲𝗮𝗹-𝘁𝗶𝗺𝗲 𝗱𝗮𝘁𝗮 𝘃𝗶𝘀𝘂𝗮𝗹𝗶𝘀𝗮𝘁𝗶𝗼𝗻: The iXRAY system generates an easy-to-use circular graph, allowing you to easily monitor key production data such as wall thickness, diameter and more - all at a glance. Stay ahead of the curve with iXRAY - the new standard in aluminium tube manufacturing. Learn more at: https://lnkd.in/eM2xFynw #iNOEX #iXRAY #aluminium #measurement

🚿 Die erosion is the part of the mold prone to early erosion due to high speed and high temperature in the filling process. In the results, the specific areas at risk of erosion and their severity can be identified by comparing them with the color scale on the left. #casting #diecasting #simulation #castingsimulation #simulationsoftware #CAE #suprecast

Visualizing Efficiency: Airflow patterns comparison through woven wire and perforated screens under identical speed and open area percentage. Check out my latest simulation at Graepels, where I explore the contrasting pressure and volumetric flow characteristics between woven wire mesh and perforated sheet metal, both designed with the same open area percentage. This analysis reveals how each material impacts fluid dynamics, offering valuable insights to optimize design and performance across various applications. #FluidDynamics #Engineering #Simulation #Innovation

📄 New Publication: Optimization of Aluminum Extrusion Press Productivity I am pleased to announce my co-authorship of "Optimization of Working Conditions and Increase of Productivity of Aluminum Hot Extrusion Press Based on Finite Element Analysis" with Juan Llorca-Schenk and Praveen Hewage. This study, conducted in collaboration with Alumex PLC, utilizes finite element (FE) simulation to optimize billet temperature, enhancing extrusion velocity while maintaining safety. Our findings show that simulation predictions closely match real-world results, leading to significant productivity gains without additional equipment investments. This cost-effective methodology supports the importance of tailored extrusion conditions over standardized approaches, offering substantial benefits for companies using extrusion simulation for die design. Find the full-text article here: https://lnkd.in/grBw9vtG #Aluminum_Extrusion #Productivity_Improvement #FEA #Qform

𝐈𝐧𝐧𝐨𝐯𝐚𝐭𝐢𝐨𝐧𝐬 𝐢𝐧 𝐀𝐥𝐮𝐦𝐢𝐧𝐢𝐮𝐦 𝐀𝐧𝐨𝐝𝐢𝐳𝐢𝐧𝐠: 𝐀 𝐋𝐞𝐚𝐩 𝐅𝐨𝐫𝐰𝐚𝐫𝐝 𝐢𝐧 𝐃𝐮𝐫𝐚𝐛𝐢𝐥𝐢𝐭𝐲 𝐚𝐧𝐝 𝐏𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞 The world of aluminium anodizing is experiencing a revolution, particularly within the aerospace industry. Recent advancements have significantly enhanced the way aluminium components are treated, leading to remarkable improvements in durability and performance. One standout innovation is 𝐏𝐥𝐚𝐬𝐦𝐚 𝐄𝐥𝐞𝐜𝐭𝐫𝐨𝐥𝐲𝐭𝐢𝐜 𝐎𝐱𝐢𝐝𝐚𝐭𝐢𝐨𝐧 (𝐏𝐄𝐎). This cutting-edge technique involves immersing the aluminium surface in a plasma-electrolyte system, creating a robust, ceramic-like oxide layer. The PEO process not only 𝐛𝐨𝐨𝐬𝐭𝐬 𝐜𝐨𝐫𝐫𝐨𝐬𝐢𝐨𝐧 𝐫𝐞𝐬𝐢𝐬𝐭𝐚𝐧𝐜𝐞 𝐛𝐮𝐭 𝐚𝐥𝐬𝐨 𝐞𝐧𝐡𝐚𝐧𝐜𝐞𝐬 𝐭𝐡𝐞 𝐡𝐚𝐫𝐝𝐧𝐞𝐬𝐬 𝐨𝐟 𝐭𝐡𝐞 𝐨𝐱𝐢𝐝𝐞 𝐥𝐚𝐲𝐞𝐫, making it perfect for high-demand aerospace applications. In addition, advancements in 𝐬𝐮𝐫𝐟𝐚𝐜𝐞 𝐦𝐨𝐫𝐩𝐡𝐨𝐥𝐨𝐠𝐲 𝐨𝐩𝐭𝐢𝐦𝐢𝐳𝐚𝐭𝐢𝐨𝐧 have transformed anodizing technology. By refining the surface structure of anodized aluminium components, this technique 𝐢𝐦𝐩𝐫𝐨𝐯𝐞𝐬 𝐭𝐡𝐞 𝐚𝐝𝐡𝐞𝐬𝐢𝐨𝐧 𝐨𝐟 𝐜𝐨𝐚𝐭𝐢𝐧𝐠𝐬 𝐚𝐧𝐝 𝐟𝐢𝐧𝐢𝐬𝐡𝐞𝐬. Enhanced surface morphology 𝐞𝐧𝐬𝐮𝐫𝐞𝐬 𝐠𝐫𝐞𝐚𝐭𝐞𝐫 𝐝𝐮𝐫𝐚𝐛𝐢𝐥𝐢𝐭𝐲 and better performance, crucial for withstanding the rigorous conditions of the aerospace sector. Our 𝐄𝐌𝐒 𝟑𝐫𝐝 𝐆 𝐞𝐜𝐨𝐬𝐲𝐬𝐭𝐞𝐦 streamlines the anodizing process, delivering higher quality results and ensuring top-notch durability for your aluminium products. 👉 Contact our experts to find out how EMS’s advanced modules can improve your anodizing process! #aluminiumAnodizing #surfacetreatment #ems #mes #atieuno #aluminiumIndustry

Speed and length measurement for steel product production - Laser Doppler technology, no-contact measurement, high accuracy #LDV #measurement #steelproduction #steelmill #steelproduct #rollingplant #steelmaking #Onlinemeasurement

How is the graphite electrode machined on a lathe, below vedio for reference. #graphite #electrode #steelfactory #steel #smelting

𝗔𝗿𝗮𝗺𝗶𝗱 𝗛𝗼𝗻𝗲𝘆𝗰𝗼𝗺𝗯 𝗖𝗼𝗿𝗲 𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝘀: 𝗟𝗶𝗴𝗵𝘁𝘄𝗲𝗶𝗴𝗵𝘁 𝗦𝗼𝗹𝘂𝘁𝗶𝗼𝗻𝘀 𝗳𝗼𝗿 𝗛𝗶𝗴𝗵-𝗣𝗲𝗿𝗳𝗼𝗿𝗺𝗮𝗻𝗰𝗲 𝗔𝗽𝗽𝗹𝗶𝗰𝗮𝘁𝗶𝗼𝗻𝘀 𝘿𝙤𝙬𝙣𝙡𝙤𝙖𝙙 𝙄𝙣𝙛𝙤𝙧𝙢𝙖𝙩𝙞𝙫𝙚 𝙋𝘿𝙁 𝘽𝙧𝙤𝙘𝙝𝙪𝙧𝙚: https://lnkd.in/g5KZz5fs Aramid Honeycomb Core Materials are lightweight, high-strength materials used primarily in aerospace, automotive, and marine applications. These core materials, made from aramid fibers like Kevlar®, are known for their exceptional strength-to-weight ratio and durability. 🔂Key Properties: ➨High Strength-to-Weight Ratio: Aramid honeycomb cores offer superior strength while being significantly lighter than traditional materials, making them ideal for applications where weight reduction is crucial. ➨Impact Resistance: These materials provide excellent impact and energy absorption, enhancing the safety and structural integrity of components. ➨Thermal and Chemical Stability: Aramid honeycomb cores exhibit remarkable resistance to extreme temperatures, chemicals, and moisture, ensuring long-term performance in harsh environments. 🔂Applications: ➨Aerospace: Widely used in aircraft components such as floors, doors, and control surfaces, where reducing weight without compromising strength is essential. ➨Automotive: Applied in high-performance vehicles for structural components, helping to improve fuel efficiency and vehicle handling by reducing overall weight. ➨Marine: Utilized in boat hulls and decks, offering lightweight yet robust solutions that enhance performance and durability. 🔂Market Trends: ➨Growing Demand: Increasing use of aramid honeycomb cores in aerospace and automotive sectors due to the push for lightweight, fuel-efficient designs. ➨Innovation: Advances in manufacturing techniques are leading to more cost-effective production and enhanced material properties. 🔂Top Market Players: Hexcel Corporation (US), EURO-COMPOSITES-GROUP (Luxembourg), The Gill Corporation (US), Plascore, Inc. (US), Argosy International Inc. (US), Showa Aircraft Industry Co. Ltd. (Japan), Tasuns Composite Technology Co., Ltd (China), SCHÜTZ COMPOSITES GmbH (Germany) and others. #aerospacematerials #aramidhoneycombmarket #advancedcomposites #structuralmaterials #highperformancematerials #aerospaceengineering #aramidtechnology #honeycombstructures #materialscience #compositeinnovation #aerospaceindustry #lightweightstructures #industrialmaterials #aramidcomposites

See our Industrial Grade FC Fusion in action as it cleans the metal surface of our FC sawtooth blades with ease in this video. However, cleaning is just one of the many capabilities of this versatile machine. The FC Fusion is designed for metalworkers who need efficiency and flexibility. The FC Fusion stands out by combining three essential functions: metal cleaning, welding, and cutting, into one machine. Whether you're removing rust, welding components, or making precision cuts, the FC Fusion delivers high performance across all tasks. With its ability to streamline workflows, reduce the need for multiple machines, and increase productivity, the FC Fusion is the all in one solution for businesses looking to maximize their investment and efficiency. Have questions about how the FC Fusion can enhance your metalworking operations? Share them in the comments below, and let’s explore how this machine can transform your process. #BossLaser #IndustrialGrade #Metalwork #FCFusion #FiberLaser