With 28 years of expertise, GM Boiler and Steam Consulting Engineering specializes in the maintenance and servicing of boilers in accordance with PER regulations. As ISO 9001 and ISO 3834 compliant, we ensure our clients remain statutory compliant while maximizing the efficiency of their production lines. Our strategic maintenance solutions minimize downtime through predictable shutdowns, ultimately saving costs and enhancing operational performance. We have a trusted footprint nationally and across Africa, serving industries such as Mining, Petrochemical, Pharmaceutical, Agriculture, and Food & Beverage. Leading brands like Coca-Cola, Sibanye Stillwater, RCL Foods, Unilever, Anglo American, and NWK rely on our professionalism and expertise to keep their operations running smoothly and efficiently.
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Educators at all levels, particularly those Community Colleges with K-12 career pathways to Oil and Gas, Process Technology, Instrumentation, Petroleum, and more, with young students in related programs should proudly post the graph in this article prominently in their facilities with this paragraph as the key takeaway: Injury and illness rates in the refining and petrochemical manufacturing industries are lower than in mining, food manufacturing, ship building and sugar and confectionery product manufacturing, just to name a few. When sectors beyond manufacturing are included, the refining industry rate is below those in business services, agriculture and air transportation, among many others.
Proud to be in this industry: If you were asked to name the safest U.S. manufacturing industries, would petrochemical manufacturing and fuel refining be your top two choices? If so, you’d be right. 👍
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Indeed, with the expansion of high-capacity ethanol plants and the government vision of higher ethanol blending in petrol, stringent safety protocols are essential, particularly in the fermentor and distillation sections. Regulatory oversight similar to the Oil Industry Safety Directorate (OISD) and Technical Standards and Specifications including Safety Standards (T4S) is crucial to ensure safe operations. Key Safety Protocols for Fermentor, Evaporation, Dryer and Distillation Sections: ( Storage and blending section already included in PESO/OISD) 1. Hazard Identification and Risk Assessment (HIRA) 2. Safety Instrumented Systems (SIS): 3.Explosion Protection 4. Leak Detection and Repair (LDAR): - Regularly inspect and repair leaks to prevent accidental releases of ethanol vapors. 5. Process Safety Management (PSM): - Develop and implement comprehensive PSM programs to manage risks associated with ethanol production and blending. 6. Personal Protective Equipment (PPE) 7. Training and Competency 8. Regulatory Compliance: Role of Regulatory Authorities: - OISD - The OISD can develop specific safety standards for ethanol plants, ensuring uniform safety practices across the industry. - Technical Standards and Specifications including Safety Standards(T4S): It can provide independent safety audits and inspections, ensuring that safety protocols are effectively implemented and maintained. Strengthening these safety measures and regulatory oversight can significantly mitigate risks and enhance the safety of ethanol production and blending operations.
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