CNC--Maching 2 🩵High precision: wire cutting processing can achieve high processing precision, generally can reach ±0.01mm precision. 🩵Wide processing range: it can process various conductive materials, such as metals, alloys, etc., as well as some non-metallic materials, such as ceramics, glass, etc. 🩵High efficiency: wire EDM is a kind of high efficient processing method, which can finish the workpiece quickly. 🩵Good surface quality: the surface quality of wire cutting processing is good, and the surface roughness can reach about Ra1.6μm. 🩵Complex shape machining: various complex shapes of workpieces can be processed by controlling the movement trajectory of the electrode wire. #injectionmod #moldmanufacturing #molddesign #moldmaking #injectionmoulding #injectionmolding #mold #moldmaking #plastic #moldcomponents #moldmachining #cncmachining #plasticparts #molddesign #cncmachining #precisioncncmachining #cnctools #5axis #cncmachiningparts #cncmachning #cncmanufacturing #cnc #cncmilling #cncmachinist #automotive #medicaldevice #electronics #homeappliance #outdoors #hoableware
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CNC Maching 2👇 ❣️High precision: wire cutting processing can achieve high processing precision, generally can reach ±0.01mm precision. ❣️Wide processing range: it can process various conductive materials, such as metals, alloys, etc., as well as some non-metallic materials, such as ceramics, glass, etc. ❣️High efficiency: wire EDM is a kind of high efficient processing method, which can finish the workpiece quickly. ❣️Good surface quality: the surface quality of wire cutting processing is good, and the surface roughness can reach about Ra1.6μm. ❣️Complex shape machining: various complex shapes of workpieces can be processed by controlling the movement trajectory of the electrode wire. #injectionmod #moldmanufacturing #molddesign #moldmaking #injectionmoulding #injectionmolding #mold #moldmaking #plastic #moldcomponents #moldmachining #cncmachining #plasticparts #molddesign #cncmachining #precisioncncmachining #cnctools #5axis #cncmachiningparts #cncmachning #cncmanufacturing #cnc #cncmilling #cncmachinist #automotive #medicaldevice #electronics #homeappliance #outdoors #hoableware
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Do you know what key things you need to pay attention to during the machining of industrial aluminum profiles to ensure product quality and performance? 1. Selection of material selection: before processing industrial aluminum profiles, the first thing to do is to choose the right material. Industrial aluminum profiles that meet the requirements should be selected according to the requirements and performance of specific products. At the same time, attention needs to be paid to parameters such as dimensional accuracy and surface roughness of aluminum profiles to ensure product quality. 2. Cutting precision: industrial aluminum profiles need to be cut before processing, and cutting precision directly affects the quality and performance of the product. Therefore, when cutting industrial aluminum profiles, attention needs to be paid to maintaining the flatness and perpendicularity of the cutting surface to ensure the precision and stability of the product. #aluminum #cnc #extrusion #automotive
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Rigid materials can be particularly difficult to machine due to their difficult to find readily available material and high cost if a part has to be scrapped. Tungsten Carbide is one of the strongest metals available, making it ideal for a variety of applications. Such as Alloy military products, alloy jewelry, alloy counterweight parts. Nowadays, SuNPe has successfully processed the components in Tungsten Carbide 6% Ni, Tungsten Carbide 10% Ni and Tungsten Carbide--K30. When compared to other metals, the challenge of machining Tungsten Carbide are characterized by their high strength and brittleness. The hardness of Tungsten Carbide is achieve around HRC89.5 degree. As the hardness of Tungsten is harder than the CNC tools that it cannot be used for CNC milling and with higher rigidness of tungsten increases the cutting force required to remove the material. All of these components look very simple and seem to be processed by CNC turning, but due to the hardness is too hard, SuNPe needs to customize as combine with the processing such as CNC grinding, Wire cutting and other processing technical. To achieve the precision and surface roughness required by customer. If you have any projects with the special material.Please feel free to contact me: RP_40@sunpe.com. We are happy to provide the unique solutions for your projects! #rapidtooling #prototype #prototypes #prototyping #prototypedesign #injectionmolding #injection #tooling #diecasting #vacuumcasting #sheetmetal #CNC #extrusion #cncmilling #cncturning #anodized #electroplating
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🔔Ordinary anodizing or hard anodizing? What are the differences between them. When to choose ordinary anodizing or hard anodizing? Let our well-experienced manager-Bonnie show you more details about the differences between them!🤗 Ordinary anodizing( Type II) is ideal for decorative purposes. It creates a thin oxide layer on the aluminum surface. It can make the parts more colorful and enhance their corrosion resistance.🔧 Hard anodizing (Type III) involves higher voltage and longer exposure times. It can create a much thicker and denser oxide layer on the surface of the metal parts. This method produces parts with superior hardness, heat resistance, and durability.⚙️ There are some data details of Ordinary Anodizing and Hard Anodizing: 🔹Thickness of oxide layer: A few microns; 25-150 microns. 🔹Hardness of oxide layer: HV200-300; HV300-500. At Beska, we usually apply ordinary anodizng and hard anodizing on CNC machining aluminum parts. Do you want to get your project started? Get an instant quote? Contact us now: ▶️E-mail:bonnie@beskamold.com ▶️Whatsapp:+86 185 6675 3885 ▶️Website:www.beskamold.com/ #Anodizing #HardAnodizing #SurfaceFinishing #CNCProcessing #ManufacturingTechnology #AnodizedCoating #AluminumProcessing #IndustrialCoating #AdvancedManufacturing #MetalSurfaceTreatment #PrecisionEngineering #MachiningParts #Beskamold
Beska-Ordinary Anodized VS Hard Anodized
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EDM refers to the processing of copper males by using the erosion effect of spark discharge on the object in the liquid medium in the lower voltage range. EDM can process thin-walled, elastic, low stiffness, micro-fine holes, shaped holes, deep holes, and other parts with special requirements, but also in the mold processing of fine text. Copper male is the electrode of EDM, just like a seal, stamped on what workpiece, its corresponding shape will appear. The copper is three-dimensional. Because of the variety of shapes of the copper male, it is often used to process molds with deep cavities, which cannot be processed by CNC, or which have special requirements for shapes and need to be engraved. etc #technology #industrial #mold #moldmaking #molddesign #moldmanufacturing #molding #injectionmolding #injectionmold #injection #plasticinjectionmolding #plasticparts #plasticsindustry #plastics #plasticmolding #plasticsengineering #plasticmanufacturing #plasticmold #quality #qualitycontrol #qualityfirst #price #auto #consumerelectronics #consumergoods #goods #homeappliance #appliances #video #3d #machine #edm #cncmachining #cnc #cncmachine #cncmilling #copper #coppermining #spark #voltage #electrodes #steal #engraving #cavities #core #liquid
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This is a hard business 💎 Turning of a cemented aluminum oxide ceramic ( 1.300HV) with ultra diamond inserts. I am currently considering the cost-effectiveness of turning and milling ceramics compared to the conventional grinding process in several projects with clients.📈 The machining with geometrically defined cutting edges has a direct advantage as soon as it comes to machining complex contours. 📹🐌 In this video, we turned off the coolant for the recording. Therefore, we had to reduce the speeds and feeds. 🐌 The actual machining under optimal conditions is significantly faster than shown here, but more importantly: Much faster than the grinding process!! ⏩ 👌 The surface finishes are also excellent! 🤩 Lathe: Carl Benzinger GmbH - Drehmaschinen Tools: Diamond Tooling Systems - DTS GmbH Link to the used insert: https://lnkd.in/ehAW9seg #machining #innovation #productivity #ceramic #cnc
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Achieving a Smooth Finish in CNC Machining: Techniques to Remove Tooling Marks In the world of precision machining, removing tooling marks after CNC processing is essential to achieve a smooth, polished surface. Here are some common techniques to effectively eliminate those marks: Grinding: This is a widely used method involving abrasive wheels or grinding heads to meticulously remove burrs and tooling marks, resulting in a smooth finish. Chemical Processing: CNC parts can be submerged in acidic or alkaline solutions, which react with the surface to corrode and remove imperfections, enhancing the surface quality. Electropolishing: This involves making the CNC part the anode in an electrolytic cell. During the process, an oxide layer forms, and subsequent polishing removes tooling marks and burrs. It’s especially useful for high-precision metals like stainless steel, copper, and aluminium. Magnetic Polishing: Utilizing magnetic machines, stainless steel needles are drawn to the surface of the part, and high-speed rotation effectively removes tooling marks. This method is particularly efficient for stainless steel. Selecting the right technique depends on the material and specific requirements of the part. Whether it's the traditional grinding method, chemical polishing for smoothness, or magnetic polishing for burr removal, the right approach not only improves surface quality but also boosts production efficiency and overall performance. #CNCmachining #precisionmachining #surfacefinish #manufacturing #engineering #metalfabrication #ZKPTC
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#Hydraulic #fittings Manufacturing processes: CNC turning and machining. Materials:stainless steel, carbon steel, aluminum, and brass. Surface treatments: electroplating, anodizing, polishing, passivation, and PVD coating. Outer diameter :0.5mm-300mm; Length 1.0mm-600mm ;With tolerance up to +/-0.005 mm ;
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In the context of lens molds, "copper work" refers to a process involving copper electrodes used in Electrical Discharge Machining (EDM). EDM is a common precision machining technique, especially in mold manufacturing, where it allows for the shaping of hard materials or the creation of complex geometries that are difficult to achieve through traditional cutting methods. Specifically, "copper work" involves using copper (or copper alloy) electrodes to shape the desired features in the lens mold through electrical discharge. This process is typically used for detailed work, such as creating precise cavities, curves, or other intricate geometries in the lens mold. Copper is often chosen as the electrode material due to its excellent electrical conductivity and wear resistance. Therefore, "lens mold copper work" refers to a specialized technique that uses copper electrodes in EDM to produce complex, fine optical surfaces or structures in lens molds. #lensmold #tooling #lighting #ledlens
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Advanced Sheet Metal Cutting Capabilities at Cloudwave Technologies 🔩 Cloudwave Technologies delivers precision in sheet metal cutting through our two 3kW fiber laser cutting machines and CNC turret punch. These systems enable high-speed, high-accuracy cutting for various metals, optimized for demanding applications in aerospace, automotive, and industrial sectors. 3kW Fiber Laser Cutting: -Material Range: Capable of cutting stainless steel up to 12mm, mild steel up to 20mm, and aluminum up to 10mm. -Precision: Achieving cutting tolerances of ±0.1mm with kerf widths as narrow as 0.2mm. -Speed: Cutting speeds up to 60 m/min on thin gauge materials, reducing cycle times significantly. -Edge Quality: High-quality, burr-free edges requiring minimal post-processing. CNC Turret Punch: -Material Thickness: Processes sheet metals up to 6.35mm thick. -High Throughput: Punching at 900 hits/min, making it ideal for high-volume production. -Complexity: Handles intricate hole patterns, louvers, and forms with precision. This combination of laser cutting and turret punching allows us to deliver consistent quality, whether for complex geometries or mass production. #LaserCutting #PrecisionManufacturing #SheetMetal #CloudwaveTechnologies #FiberLaser #MetalFabrication #CNCpunching #HighSpeedCutting #MetalProcessing #ManufacturingSolutions #EngineeringExcellence
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