KA Imaging Inc.’s Post

Discover expert insights on overcoming challenges in high-speed inspection using non-contact metrology! https://lnkd.in/gZAA4Gki #DWfritz #engineering #robotics #manufacturing #automation #consumerelectronics #quality #machinevision #batteries #ev #precision #noncontact #metrology

Time Spent on #Automotive Regulatory Compliance According to the website engrchoice.com, automotive regulations exist to “establish limitations, restrictions, and obligations on the use of certain substances in automobile manufacturing.” Of course, this is nothing new… and as time-consuming as they are, regulations are there for specific reasons: To protect us, to protect our planet, and to make us safer.  Engineers are responsible for designs and products that adhere to national and international standards in many cases. This is on top of adhering to corporate standards and #ESG targets. Did you know that there are a variety of tools available to automotive engineers to make regulatory compliance easier? Here are just a few: • Data Logging Systems (Collecting real-time data from vehicle sensors) • Virtual Reality (VR) technology (Simulations allow for virtual testing) • Computer-Aided Design (#CAD) software (Allows for precise measurements) • Finite Element Analysis (#FEA) software (Helps with testing structural integrity of components) • Automotive Diagnostic Tools (Used for troubleshooting issues) • #ECU Calibration Tools (Used for fine-tuning and adjusting for emissions and efficiency) And now, we can add AI to the list of tools. But how? According to a Deloitte study from 2020, “On average, [OEMs and suppliers] spend over $100,000 annually per site to comply with QMS requirements, and project savings of nearly $50,000 per site if complexity and redundancy are reduced.” We know the problem is big, and we need to we need to reduce the complexity and redundancy. We also know that non-compliance can be enormously costly. How can we reduce complexity? What if we had a “magic button” that we could push to assemble several subject matter experts, hundreds of specifications, and thousands of requirements – and out pops a to-do list, in a spreadsheet form, that included who should be responsible for what, and even included recommendations? At Humaxa, that’s our goal. That’s our raison d’etre. We’re part way there, and accelerating as we go. The National Association of Manufacturers (NAM) reported that a significant portion of compliance costs in the U.S. manufacturing sector—68.4%—is labor-related. This suggests that a considerable amount of time and effort goes into regulatory compliance. A 2014 study indicated that compliance costs, including regulatory compliance, for businesses have grown over time, with large companies centralizing compliance efforts to reduce costs. Now that we’re in 2024, one can only imagine the increased complexity since 10 years ago. “Spec to Spreadsheet” is our magic button. We invite you to come and try pushing our buttons. You may be pleasantly surprised! More here: https://lnkd.in/g-QAkKBm

🔩 **Precision in Every Thread: Innovating Quality Control in Bolt Manufacturing** 🔩 In the fast-paced world of automotive parts manufacturing, maintaining the highest standards of precision is not just a goal, it's a necessity. At [Your Company Name], we believe in combining traditional craftsmanship with cutting-edge technology to achieve excellence. ✨ **Here's how we ensure the perfect angle degrees in our cold flat thread rolling process:** 1. **Advanced Measurement Tools**: Utilizing state-of-the-art digital protractors and angle gauges to measure with pinpoint accuracy. 2. **Automated Inspection Systems**: Leveraging high-speed cameras and AI-driven software for real-time monitoring and analysis. 3. **Skilled Technicians**: Our experienced team meticulously checks each bolt, ensuring consistency and precision. 4. **Continuous Improvement**: Implementing feedback loops from our quality control team to constantly refine and enhance our processes. This meticulous approach not only guarantees the highest quality for our clients but also sets a new benchmark in the industry. 🔧 **Innovation and Quality Control at Its Best!** 🔧 Join us on this journey of precision engineering and see how we’re revolutionizing the way bolts are made. #Manufacturing #Engineering #QualityControl #Innovation #AutomotiveIndustry #PrecisionEngineering

Did you know? ASPICE not only ensures better process quality but also plays a critical role in enhancing Functional Safety in automotive systems. 🛠️🚗 🔎 When it comes to automotive systems, ASPICE (Automotive Software Process Improvement and Capability dEtermination) and Functional Safety standards like ISO 26262 are often seen as separate, yet they are tightly interlinked. Here’s how ASPICE significantly enhances Functional Safety: 1️⃣ Structured Development Process ASPICE provides a structured, maturity-based model that helps align your development processes with industry standards. This structure minimizes errors, reduces process variability, and ensures each step meets high-quality standards. By following ASPICE, organizations achieve a level of process rigor essential for meeting Functional Safety goals. 2️⃣ Risk Mitigation from the Start ASPICE focuses heavily on early-stage risk identification and mitigation. Combining this with Functional Safety’s Hazard Analysis and Risk Assessment (HARA) means potential safety issues are flagged early, ensuring that all risks are documented and accounted for. 3️⃣ Enhanced Traceability ASPICE emphasizes requirements traceability throughout the project lifecycle, which is critical for Functional Safety compliance. This traceability ensures that safety requirements are consistently met across design, implementation, and validation phases, helping maintain a robust safety case. 4️⃣ Efficient Verification & Validation By following ASPICE’s rigorous Verification and Validation (V&V) practices, teams can ensure that safety-critical functions are thoroughly tested. This, combined with Functional Safety standards, helps detect and correct failures earlier in the development cycle, reducing the risk of failure in the field. 🛠️ Example in Action: Imagine developing an ADAS (Advanced Driver Assistance System). Combining ASPICE’s structured process with ISO 26262 compliance ensures: 🔵 Comprehensive risk assessment and traceability of safety goals. 🟢 Early detection of potential issues, with efficient resolution mechanisms. 🟠 Confidence that the final system meets both quality and safety standards. ✅ Takeaway: ASPICE doesn’t just improve process quality; it enhances the safety integrity of automotive systems, making it a must-have for Functional Safety compliance. Have you integrated ASPICE with your safety processes? Let’s discuss how this synergy can elevate your approach to safe, reliable automotive systems! 🔄 #ASPICE #FunctionalSafety #ISO26262 #Xenban

Striving for Perfection on the Production Line – But What’s the Reality? As an Integrated Manufacturing Specialist at Jaguar Land Rover, every day on the production line is a new lesson in precision, teamwork, and continuous improvement. 🌱 From determining whether an engine is petrol or diesel to ensuring that the rear cover is perfectly sealed using hydraulic machinery, there’s a lot happening within a tight 47-second cycle 🕕 . At my station, I’m responsible for selecting the correct rear cover, positioning the seal in the hydraulic press, and conducting dual quality checks—monitoring calibration on the screen and performing a tactile inspection. With the RTV applied to the engine in the automated station before mine and the pneumatic nutrunner securing bolts in the next, it's a well-coordinated process. But there’s always room to make things smoother. 💡 One thing I’ve come to realize is that my skills in quality assurance and engineering are key to closing the gap between the ideal process and real-world results. By analyzing the workflow and making small adjustments—like refining task sequences or tool placements—it’s possible to reduce fatigue, streamline operations, and improve both speed and quality without compromising energy. The gap between the perfect plan and real-world outcomes? That’s where the true skill lies 🧠 . It’s not just about identifying good parts versus bad parts; it’s about understanding the “why” behind a deviation, the “how” to correct it, and most importantly, ensuring that next time we get closer to perfection. Every component I handle represents the cumulative effort of a team, a process, and an ongoing journey to bridge the gap between the ideal and the reality. And in manufacturing, that’s where the real story begins. 💭 Are we simply chasing perfection, or redefining it every day?. #leanmanufacturing #continuousimprovement  #Automotive #JLR #Engineering #Question #Process improvement #Quality #AI #OpeartionalExcellence 

Back from an inspiring vacation and diving right bach into the world of industrial metrology and quality assurance. Ready to leverage cutting-edge technology and expertise to drive precision and excellence in manufacturing. Let's elevate standards together! #Zeiss #Industrial-Metrology #Qualityassurance

Testing automotive technology for 60 years

API Metrology's IM-Vision system is revolutionizing precision measurement by integrating advanced vision technology into metrology tools. This innovation enhances speed, accuracy, and cost-efficiency in industries like aerospace and automotive, streamlining quality control and setting new standards for precision. Know more: https://lnkd.in/gE5pyM6K #PrecisionMeasurement #Metrology #Innovation #QualityControl #Manufacturing #MetrlogicallySpeaking

Looking back to a case study which felt like a form of time travel.   The challenge:  Encountered a problem statement of a well respected automobile component manufacturer that truly highlights the power of innovative technology in problem-solving. Certain chain of products were failing only after 10000 miles of usage. Remarkably, these products had passed rigorous inspections and tests at the manufacturing stage, leading to a perplexing situation. With no clear answers, the company was left with the daunting task of recalling affected vehicles and replacing the faulty parts—an expensive and reputationally damaging solution.   Breakthrough: This is where our expertise in Non-Destructive Testing (NDT) came into play. By implementing advanced NDT methods, we were able to dive deeper into the material composition. Through careful analysis, we identified the root cause of the failures, which had evaded detection during initial inspections. The insights gained from this process not only helped in addressing the immediate problem but also provided valuable data for future manufacturing and quality assurance practices.   Impact: This breakthrough will not only save our client from potential financial losses and customer dissatisfaction but also going to reinforce the importance of ongoing quality control in the automotive industry. It was a reminder of how technology can lead to innovative solutions that drive success.   Time Travel Metaphor: If only we could rewind and correct the mistakes before they reached consumers. While we can't physically travel back, leveraging NDT allowed us to look back at the integrity of materials and design choices, ensuring that we not only learned from past failures but also prevented them in the future.   I'm truly amazed by what we accomplished together, and it’s experiences like these that motivate us to continue exploring the possibilities of automation and advanced testing technologies.   Have you encountered similar challenges in your industry? Let’s discuss how innovative solutions can transform quality assurance!   #NDT #Nondestructivetesting #Automation

👁️🗨️I was surprised - #Quality represents up to 30 percent of the cost of manufacturing processes!!! Read out this great article about how #Presto system was identified as one of possible #solutions how to accelerate quality processes within #aerospace