Highlights from our ongoing Training at Learning & Development Center, FFC-GM.
Maintenance of Reciprocating Pump (Hydraulic End).
Safety Measures: Wore PPEs and followed LOTO procedures. Maintained a clean, organized environment with proper tool handling and posture.
Tools Used: Ring spanner, vernier caliper, inside micrometer, emery paper.
Process:
Disassembling: Removed yoke bolts, gland nut, gland bushing, and plunger; checked dimensions. Marked valves for reassembly.
Observations: Found damaged gland rings, rusted suction valve balls, and damaged discharge valve balls.
Maintenance: Replaced gland rings, polished suction valve balls, replaced discharge valve, and repaired rusted areas.
Reassembling & Testing: Reassembled in reverse order, conducted water test (no leaks), and secured hydraulic end.
Conclusion: Maintenance and testing confirmed effective repair.
I carried out this Maintenance with my team;
Yasir Mehmood
Basit Ali
Muzamil Hussain &
Sajid Ali.
Their dedication and teamwork ensured the pump's efficient operation.