WHAT IS THE KLEENOIL FILTRATION PROGRAMME ? ; KLEENOIL can take the chore of lubrication condition maintenance and monitoring out of your hands on a reliable routine quarterly basis ; with thorough oil sampling reporting, filter change and system check ; for as little as £35.50p per month. Condition monitoring offers a predictive maintenance; so, if you could save one pump or one cylinder through knowledge of looming wear issues ; it would more than cover its costs ; and in tandem with ultra fine filtration to maintain the oil at levels 'as clean as new' you'll keep the machine running effectively for as little as £35.50p per month What’s included in a KLEENOIL Maintenance programme ? • Install of the appropriate KLEENOIL System. • Take a ‘start’ oil sample • Change filtration cartridges and take oil samples on a 3 monthly schedule • Check systems in this visit • Provide full reports as an easy-to-read online file for each machine with records of trends, improvements and recommendations • Alert site directly of any concerns or alarms (no labour or call-out charges in the scheduled quarterly visits and oil analysis is carried out by Finnings UK as an independent laboratory.) • Systems belong to you at the end of 24 months and then condition monitoring can continue on an agreed basis without obligation, at just the cost of replacement filter and sampling. call us 01977 682810
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WHAT IS THE KLEENOIL FILTRATION PROGRAMME ? ; KLEENOIL can take the chore of lubrication condition maintenance and monitoring out of your hands on a reliable routine quarterly basis ; with thorough oil sampling reporting, filter change and system check ; for as little as £35.50p per month. Condition monitoring offers a predictive maintenance; so, if you could save one pump or one cylinder through knowledge of looming wear issues ; it would more than cover its costs ; and in tandem with ultra fine filtration to maintain the oil at levels 'as clean as new' you'll keep the machine running effectively for as little as £35.50p per month What’s included in a KLEENOIL Maintenance programme ? • Install of the appropriate KLEENOIL System. • Take a ‘start’ oil sample • Change filtration cartridges and take oil samples on a 3 monthly schedule • Check systems in this visit • Provide full reports as an easy-to-read online file for each machine with records of trends, improvements and recommendations • Alert site directly of any concerns or alarms (no labour or call-out charges in the scheduled quarterly visits and oil analysis is carried out by Finnings UK as an independent laboratory.) • Systems belong to you at the end of 24 months and then condition monitoring can continue on an agreed basis without obligation, at just the cost of replacement filter and sampling. call us 01977 682810
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WHAT IS THE KLEENOIL FILTRATION PROGRAMME ? ; KLEENOIL can take the chore of lubrication condition maintenance and monitoring out of your hands on a reliable routine quarterly basis ; with thorough oil sampling reporting, filter change and system check ; for as little as £35.50p per month. Condition monitoring offers a predictive maintenance; so, if you could save one pump or one cylinder through knowledge of looming wear issues ; it would more than cover its costs ; and in tandem with ultra fine filtration to maintain the oil at levels 'as clean as new' you'll keep the machine running effectively for as little as £35.50p per month What’s included in a KLEENOIL Maintenance programme ? • Install of the appropriate KLEENOIL System. • Take a ‘start’ oil sample • Change filtration cartridges and take oil samples on a 3 monthly schedule • Check systems in this visit • Provide full reports as an easy-to-read online file for each machine with records of trends, improvements and recommendations • Alert site directly of any concerns or alarms (no labour or call-out charges in the scheduled quarterly visits and oil analysis is carried out by Finnings UK as an independent laboratory.) • Systems belong to you at the end of 24 months and then condition monitoring can continue on an agreed basis without obligation, at just the cost of replacement filter and sampling. call us 01977 682810
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WHAT IS THE KLEENOIL FILTRATION PROGRAMME ? ; KLEENOIL can take the chore of lubrication condition maintenance and monitoring out of your hands on a reliable routine quarterly basis ; with thorough oil sampling reporting, filter change and system check ; for as little as £35.50p per month. Condition monitoring offers a predictive maintenance; so, if you could save one pump or one cylinder through knowledge of looming wear issues ; it would more than cover its costs ; and in tandem with ultra fine filtration to maintain the oil at levels 'as clean as new' you'll keep the machine running effectively for as little as £35.50p per month What’s included in a KLEENOIL Maintenance programme ? • Install of the appropriate KLEENOIL System. • Take a ‘start’ oil sample • Change filtration cartridges and take oil samples on a 3 monthly schedule • Check systems in this visit • Provide full reports as an easy-to-read online file for each machine with records of trends, improvements and recommendations • Alert site directly of any concerns or alarms (no labour or call-out charges in the scheduled quarterly visits and oil analysis is carried out by Finnings UK as an independent laboratory.) • Systems belong to you at the end of 24 months and then condition monitoring can continue on an agreed basis without obligation, at just the cost of replacement filter and sampling. call us 01977 682810
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WHAT IS THE KLEENOIL FILTRATION PROGRAMME ? ; KLEENOIL UK can take the chore of lubrication condition & monitoring out of your hands on a reliable routine quarterly basis ; with thorough oil sampling reporting, filter change and system check ; for as little as £35.50p per month. Condition monitoring offers a predictive maintenance; so, if you could save one pump or one cylinder through knowledge of looming wear issues ; it would more than cover its costs ; and in tandem with ultra fine filtration to maintain the oil at levels 'as clean as new' you'll keep the machine running effectively for as little as £35.50p per month (based on minimum 8 machines) What’s included ? …. KLEENOIL will: • Install the appropriate KLEENOIL System. • Take a ‘start’ oil sample • Change filtration cartridges and take oil samples on a 4-weekly schedule • Check systems in this visit • Provide full reports as an easy-to-read online file for each machine with records of trends, improvements and recommendations • Alert site directly of any concerns or alarms • (no labour or callout charges in the scheduled quarterly visits and oil analysis is carried out by Finnings UK as an independent laboratory.) Once the 24 payments are complete – the systems belong to you and the option is to continue with quarterly services, charged as completed ; and a yearly commitment of 4 visits offers up no callout or labour charges.
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Are there any specific maintenance practices or procedures recommended for ensuring the oil in a Cantilever Lubrication System stays clean? There are several recommended maintenance practices and procedures to ensure that the oil in a Cantilever Lubrication System stays clean: 1. Regular Oil Analysis: Conduct regular oil analysis to monitor the condition of the oil. This helps identify any contaminants, degradation, or excessive wear particles in the oil. Based on the analysis results, appropriate actions can be taken, such as filtration or oil replacement, to maintain cleanliness. 2. Filtration Systems: Install effective filtration systems in the lubrication system to remove particles and impurities from the oil. This can include the use of filters, magnetic separators, or centrifuges. Regularly inspect and clean or replace filters as per the manufacturer's recommendations. 3. Proper Filter Maintenance: Ensure that filters are properly maintained. This includes regular cleaning or replacement as recommended by the manufacturer. Properly disposing of used filters is also important to prevent contamination. 4. Prevent Contamination during Handling: Exercise caution during oil handling to prevent contamination. Use clean storage containers, funnel, and equipment while adding or changing oil. Ensure that all fittings are clean and free from debris before connecting them to the lubrication system. 5. Regular Equipment Inspections: Conduct regular inspections of the lubrication system components, such as reservoirs, pumps, valves, and lines, to ensure they are free from leaks, corrosion, or blockages that could introduce contaminants into the oil. 6. Follow Manufacturer's Recommendations: Adhere to the manufacturer's guidelines and recommendations for lubrication system maintenance, including oil selection, and filter replacement schedules. These guidelines are specific to the system and equipment and can help maintain the cleanliness of the oil. By following these maintenance practices and procedures, you can ensure that the oil in a Cantilever Lubrication System remains clean and provides optimal lubrication for the equipment. Please visit www.klarol.net for more information on Klarol Oil Filtration and LVDH Machines. #steelplants #steelmanufacturing
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A filter cart is a versatile tool primarily for filtering and cleaning lubricants. While kidney loop filtration is the most common application, here are five additional uses for a filter cart: 1. Oil Transfer and Recycling: Filter carts can transfer oil from one container or system to another while simultaneously filtering it, making them convenient tools for oil recycling or purifying oil being moved. 2. Reservoir Draining and Filling: They can assist in efficiently draining and refilling larger oil reservoirs. This is useful for maintenance tasks where old oil must be replaced with new, clean oil. It ensures that contaminants do not enter the system and can help speed up the process. 3. System Flushing and Cleaning: Filter carts can flush hydraulic or lubrication systems. Circulating oil through the system helps remove contaminants, sludge, and varnish, keeping the equipment running smoothly and efficiently. This can be particularly useful in cleaning hydraulic hoses before installation in the system. 4. Inline Filtration: They can serve as temporary inline filters in hydraulic or lubricating systems. They provide additional particle and water removal capacity when the existing system filters need support, or increased cleanliness levels are required during critical operations. 5. Oil Condition Testing: Filter carts with monitoring devices can test the oil's condition by checking for particulate contaminants, water content, and other issues dependent on the monitoring devices installed. This helps in predictive maintenance and oil analysis, ensuring the system operates effectively and that maintenance is scheduled proactively. These applications demonstrate the filter cart's flexibility in maintaining oil cleanliness and system efficiency and prolonging equipment life in various settings. Filter carts should always be hooked up to some equipment and in use. I often see them idle in a corner of the lube room or on the plant floor.
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Routine oil analysis of your equipment is a lot like going to the doctor to get blood work done. Much like a blood test would for your body, oil analysis helps proactively monitor the health of your equipment before failures begin to take place. This can save downtime and money in the long run. Contact EH Wolf & Sons today to see what oil analysis can do for your program #Oil #Lubrication #EHWolf
Customizing oil sampling frequency based on equipment criticality and operating conditions is key. How flexible is your oil analysis program? ✅Follow Precision Lubrication Magazine Brahim El Asri, MLE • MLA III • LLA I #oilanalysis #predictivemaintenance #conditionmonitoring
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1- Butterfly Valve: ▪︎The butterfly valve features a circular disc at the center of the valve body When the disc is rotated by 90 degrees, it opens to allow flow or closes to stop it. ▪︎This valve is commonly used in applications that require fast and simple flow control, such as water systems. 2- Diaphragm Valve: ▪︎This valve operates using a flexible diaphragm that covers the flow passage. When the diaphragm is lifted, the valve opens to allow flow, and when it is closed, the flow is stopped - It is typically used in applications requiring high levels of hygiene, such as pharmaceutical and food industries. 3- Needle Valve: ▪︎The needle valve is used for precise control of flow. It operates by inserting or withdrawing a long needle into the flow path to regulate the amount of liquid or gas passing through - This valve is ideal for applications requiring fine control of pressure or flow, such as measurement systems. 4- Ball Valve: ▪︎This valve contains a hollow ball inside the valve body When the hole in the ball is aligned with the flow, the valve is open, and when the ball is rotated 90 degrees, the valve is closed - Ball valves are known for their ease of use and efficiency in providing full flow or complete shut-off. 5- Stop Valve: ▪︎The stop valve is used to either completely stop or start the flow. - It is one of the most common valves used in both domestic and industrial systems, providing a simple solution for shutting off the flow during maintenance or system adjustments.. 6- Pinch Valve: ▪︎A pinch valve controls the flow of fluids by pinching a flexible tube, either mechanically or pneumatically .. - When the tube is pinched, the flow is stopped; when released, the flow resumes. Pinch valves are particularly useful in handling slurries or corrosive fluids, as the fluid only contacts the tube . 7- Gate Valve: ▪︎The gate valve operates by raising or lowering a gate inside the valve body to control flow. - When fully raised, the gate allows unobstructed flow, and when fully lowered, it blocks the flow .. Gate valves are ideal for on-off control in systems requiring minimal flow resistance. 8- Swing Check Valve: ▪︎A swing check valve allows flow in one direction and prevents backflow. It features a disc that swings open to permit forward flow and swings shut when flow reverses This valve is often used in pipelines where preventing backflow is critical, such as in pump systems .
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What is Pump Priming and Why is it Required? "Pump priming" is the process of filling the pump and the suction line with liquid before starting the pump. This ensures that the pump is not running dry, which is critical for most types of pumps, especially centrifugal pumps. Why is Priming Necessary? 1. Prevent Air from Entering the Pump : Pumps are designed to move liquids, not air. When air is trapped in the suction line or pump casing, it creates air pockets, which prevent the pump from developing the suction pressure needed to draw fluid. 2. Avoid Dry Running : Running a pump without liquid (dry running) can cause significant damage, especially in centrifugal pumps. Dry running results in overheating and wear of pump components, as the liquid also acts as a lubricant and coolant for the moving parts. 3. Maintain System Efficiency : Without proper priming, a pump can lose suction, leading to reduced flow rates or complete failure to pump fluid. Proper priming ensures efficient fluid movement, helping the pump operate at peak performance. 4. Prevent Cavitation : Cavitation occurs when vapor bubbles form due to low pressure at the pump inlet. When the pump is properly primed, there is sufficient liquid to avoid these low-pressure zones, reducing the risk of cavitation. How Pump Priming Works:- - Manual Priming : In some systems, operators manually fill the pump and suction line with liquid using an external source. - Automatic Priming : Some pumps come equipped with automatic priming mechanisms, which remove air from the suction line without manual intervention. - Foot Valves: A foot valve at the bottom of the suction line helps retain the priming liquid inside the line, preventing air from entering when the pump is not running. Types of Pumps That Require Priming:- - Centrifugal Pumps: These pumps rely on the presence of liquid to generate the suction needed for fluid flow, making priming essential. - Jet Pumps: Require priming to create a vacuum and draw water from a well or other source. Types of Pumps That Don’t Require Priming: - Self-Priming Pumps: These are designed to handle air within the system, automatically expelling air and filling with liquid. - Positive Displacement Pumps : These pumps move fluid by trapping a fixed amount of it and forcing it through the discharge pipe, meaning they are less affected by air in the system. Conclusion:- Pump priming is essential for ensuring efficient operation, preventing damage, and avoiding cavitation in most pump types. Regularly priming the pump before use ensures the pump’s longevity and keeps the system running smoothly.
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What is Pump Priming and Why is it Required? "Pump priming" is the process of filling the pump and the suction line with liquid before starting the pump. This ensures that the pump is not running dry, which is critical for most types of pumps, especially centrifugal pumps. Why is Priming Necessary? 1. Prevent Air from Entering the Pump : Pumps are designed to move liquids, not air. When air is trapped in the suction line or pump casing, it creates air pockets, which prevent the pump from developing the suction pressure needed to draw fluid. 2. Avoid Dry Running : Running a pump without liquid (dry running) can cause significant damage, especially in centrifugal pumps. Dry running results in overheating and wear of pump components, as the liquid also acts as a lubricant and coolant for the moving parts. 3. Maintain System Efficiency : Without proper priming, a pump can lose suction, leading to reduced flow rates or complete failure to pump fluid. Proper priming ensures efficient fluid movement, helping the pump operate at peak performance. 4. Prevent Cavitation : Cavitation occurs when vapor bubbles form due to low pressure at the pump inlet. When the pump is properly primed, there is sufficient liquid to avoid these low-pressure zones, reducing the risk of cavitation. How Pump Priming Works:- - Manual Priming : In some systems, operators manually fill the pump and suction line with liquid using an external source. - Automatic Priming : Some pumps come equipped with automatic priming mechanisms, which remove air from the suction line without manual intervention. - Foot Valves: A foot valve at the bottom of the suction line helps retain the priming liquid inside the line, preventing air from entering when the pump is not running. Types of Pumps That Require Priming:- - Centrifugal Pumps: These pumps rely on the presence of liquid to generate the suction needed for fluid flow, making priming essential. - Jet Pumps: Require priming to create a vacuum and draw water from a well or other source. Types of Pumps That Don’t Require Priming: - Self-Priming Pumps: These are designed to handle air within the system, automatically expelling air and filling with liquid. - Positive Displacement Pumps : These pumps move fluid by trapping a fixed amount of it and forcing it through the discharge pipe, meaning they are less affected by air in the system. Conclusion:- Pump priming is essential for ensuring efficient operation, preventing damage, and avoiding cavitation in most pump types. Regularly priming the pump before use ensures the pump’s longevity and keeps the system running smoothly
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2moKLEENOIL team, this comprehensive filtration programme sounds invaluable for ensuring machinery efficiency and longevity. The detailed monitoring and regular maintenance checks are fantastic for predictive upkeep. The affordability and added peace of mind of thorough routine checks every quarter are impressive! 🚀 Would you be open to connecting here?