KrellTech’s Post

This one angle affects the surface finish and major important parameters of machining. The ‘Rake Angle’ is a critical factor in diamond tooling, influencing numerous aspects of the machining process. It refers to the angle between the cutting edge of the tool and a perpendicular line to the workpiece surface. This angle plays a pivotal role in determining cutting forces, chip formation, tool longevity, and surface finish. ✅ Positive Rake Angle: Reducing cutting forces and friction, enhancing chip evacuation, ideal for smoother finishes. ✅ Negative Rake Angle: Amplifying cutting forces, ensuring robust tool strength and stability, suitable for heavy-duty operations and tougher materials. Optimizing the rake angle is crucial, considering factors such as material properties, machining conditions, desired finish, and tool geometry. Fine-tuning these parameters can significantly enhance machining efficiency and output quality. #machining #efficiency #quality #friction #strength

Test piece fot tensile test M16, inspected by visual this test piece is a not good because the surface too rough (Ra should be 1.6) and many machining mark, which is that will be a stress point when tested,  but actually when tested this sample shown result all requirement  like a 0,2% PS, UTS and Elongation OK, it's shown we ussually judge by first visually not good but when tested mechanical Properties shown the true value of that material.. 

The upcoming revision of ISO 21771 introduces geometry definitions for crossed axis helical gears. Typically, the two gears in a crossed helical gear pair are of cylindrical involute type. The geometry of these gears are hence calculated along the usual methods, as documented in geometry standards. The two gears do not need to have the same base helix angle and can have the same or opposite hand of helix, provided that the intermeshing racks are complementary and share the same basic characteristics. Crossed axis helical gears can achieve higher transmission ratios than typical parallel axis counterparts, making them particularly well-suited for applications in confined spaces like small actuators. Moreover, characteristics of a crossed helical gear mesh may also be utilized to simulate the cutting processes of cylindrical involute gears. Tools used in manufacturing may have a narrow disc-shaped geometry (to simulate a pinion-type cutter) or a long worm-shaped geometry (to simulate a hobbing cutter). Another manufacturing method is Gleason Power Skiving. KISSsoft checks the feasibility of manufacturing cylindrical involute gears using these methods. More Information:www.kisssoft.com #kisssoft #designsoftware #helicalgears

The upcoming revision of ISO 21771 introduces geometry definitions for crossed axis helical gears. Typically, the two gears in a crossed helical gear pair are of cylindrical involute type. The geometry of these gears are hence calculated along the usual methods, as documented in geometry standards. The two gears do not need to have the same base helix angle and can have the same or opposite hand of helix, provided that the intermeshing racks are complementary and share the same basic characteristics. Crossed axis helical gears can achieve higher transmission ratios than typical parallel axis counterparts, making them particularly well-suited for applications in confined spaces like small actuators. Moreover, characteristics of a crossed helical gear mesh may also be utilized to simulate the cutting processes of cylindrical involute gears. Tools used in manufacturing may have a narrow disc-shaped geometry (to simulate a pinion-type cutter) or a long worm-shaped geometry (to simulate a hobbing cutter). Another manufacturing method is Gleason Power Skiving. KISSsoft checks the feasibility of manufacturing cylindrical involute gears using these methods. More Information:www.kisssoft.com #kisssoft #designsoftware #helicalgears

Unlock efficiency and versatility in milling with the M5011, perfect for both roughing and finishing. Explore its key features designed to enhance your machining operations. 𝐓𝐡𝐞 𝐁𝐞𝐧𝐞𝐟𝐢𝐭𝐬: • Dual tooth pitches and insert size SN. X1205 adapt to diverse machining needs. • Carbide shim version enhances tool longevity and protects the milling body. • 75° approach angle for efficient cutting and application versatility. • Available in diameters 50–160 mm, depth of cut up to 8 mm, suiting a wide range of tasks. 𝐓𝐡𝐞 𝐀𝐩𝐩𝐥𝐢𝐜𝐚𝐭𝐢𝐨𝐧: • Versatile across engineering tasks, capable of handling most materials from steels to cast irons and more. • Perfect for both roughing and finishing, reducing the need for multiple tools. Discover the M5011's potential for your milling needs. Visit our website https://lnkd.in/et2kjSAc or contact a Walter field sales engineer today. #MillingExcellence #EnergyEfficiency #WalterTools #MillingProductivity #WalterInnovations #EngineeringKompetenz

[Turbine Blade: Part #Two of Two Series] With ESPRIT's simplified BLADE machining modules, you can easily machine various types of blades using a Multi-tasking Machine or a 5-axis Machining Center. 😃 From the Sub-spindle assisting with Work-holding to machining every part of the Component, 💯 ESPRIT allows you to visually check the entire Machining Process with its exceptional Machine Simulation !! Since I want to show all the steps of creating the BLADE project, the clip will be divided into two parts: Part #Two and Part Two. 😅 In Part #Two, I hope you'll pay attention to the following features: ① 5-axis Blade Spiral Roughing & Finishing Strategies ② Knitted Surfaces for Smooth Flow Lines and Precision #HEXAGON #ESPRITCAM #ESPRITEDGE #MultiTasKer #Productivity #TURBINE #BLADE #2D #3D #5X #ProfitMilling #CompositeMilling #DNsolutions #SubSpindle #7axis #SMX2600S

With Advanced Surface SINUMERIK is offering a revolutionary CNC feature to increase surface quality and productivity with mold & die applications. A tolerant filter concept simplifies the drive optimization dramatically. Advanced Surface adjusts the speed profile of adjacent machining paths perfectly which leads into a dramatically increased surface quality. The advanced block compressing function of Advanced Surface minimizes path deviations which leads into highest work-piece accuracy. Simple cycle parametrization ( only two variables to be set up ) : Define your machining moment among roughing, pre finishing or finishing and the workpiece/CAM part tolerance.

🔧 Challenges of Hole Machining vs. Outer Circle Machining 🔧 Machining holes presents unique challenges compared to machining outer circles. Here’s why: ✅Tool Rigidity: The tools for hole machining are constrained by the hole size, leading to reduced rigidity and higher risks of bending and vibration. ✅ Tool Dependence: Hole dimensions often directly rely on tool size. Any tool wear or manufacturing errors directly impact hole accuracy. ✅ Cutting Conditions: With the cutting area inside the workpiece, poor chip removal and heat dissipation make it harder to maintain accuracy and surface quality. Addressing these challenges is crucial for improving precision and efficiency in machining processes. At JALON, we specialize in overcoming these obstacles with advanced techniques and high-quality tools. 💬 Let’s connect and discuss how we can enhance your manufacturing processes! #Machining #Manufacturing #PrecisionEngineering #CNC

Get the Best Micro and Miniature Reamers for Maximum Quality & Productivity Improvements with Pilot Precision Products For carbide micro and miniature reamers, low-cost and ordinary should be out of the question. That’s because the last tool to work on the hole needs to be of the best quality so it can deliver the performance you need to meet the most demanding specifications. Our standard sizes come in 0.0002” and 0.0004” increments are considered specials by most suppliers. What’s more, our Left-Hand Helix Right-Hand Cut geometry for thru holes out-performs the competition. That’s because our micro-reamers are made for use in stainless steel and high-temp alloy applications, and feature unique geometries and tolerances that make your tool life and finish problems disappear. We have numerous customers using the tools today to verify the outstanding performance of our micro and miniature reamers in high-temp and stainless applications. If you’re looking for the best tooling to finish the hole, look no further. Contact us: techsupport@factorylink.com Tony Granlund David Lemley Eddie Krall Keith Brown Bill Brown #sellingsolutions #machining #manufacturing #linkingindustrytogether #tools #reaming

We add something extra to the probes. The video below shows an example of a measuring macro, tailored to the customer's specifications. After heat treatment, the subsequent machining must be within a tolerance of +/- 0.02 mm with respect to the previously machined notch in the gearing. That is where are probes come into play: In a few seconds, the tooth gap is located, its centre measured in the C axis, the C position of the tooth calculated and the two-point measurement of the tooth flank in the Z axis, with entry in the zero-point table. #blumnovotest #measuringcomponents #machining #manufacturing #touchprobe #madeingermany #focusonproductivity