Lin Zou’s Post

The working principle of wire cutting is as follows:  ◾ Connection of electrode wire and workpiece: Connect the electrode wire (negative electrode) and the workpiece (positive electrode) through a pulse power supply to form an electric field.  ◾ Spark discharge: When the distance between the electrode wire and the workpiece is small enough, the pulse voltage can break through the medium between the two to form a spark discharge.  ◾ High-temperature melting: The high temperature generated by the spark discharge causes the metal to melt or vaporize locally, thereby removing the material on the workpiece.  ◾ Material removal: The melted or vaporized metal is carried away by the working fluid to form a slit, completing the material removal.  ◾ CNC control: The movement trajectory of the electrode wire is controlled by a CNC device to achieve cutting of complex shapes.  Wechat/Wp:+8618028775363 #CNC machining #Wire cutting #EDM #Lathe #Grinding#Component manufacturing #Insert core processing

A laser cutting machine for sheet metal is an advanced tool that employs a high-powered laser to cut and shape metal sheets with exceptional precision, ensuring clean, accurate results for complex designs and components. #LaserCutting #SheetMetal #ManufacturingTechnology #PrecisionEngineering #MetalFabrication #IndustrialTools #AdvancedManufacturing #EngineeringExcellence #CNC #MetalProcessing #SmartManufacturing #HighPrecision #FabricationTools #MetalWorks #IndustrialMachinery #CuttingEdgeTechnology #Automation #ProductionEngineering #Industry40

The working principle of wire cutting is as follows:  ◾ Connection of electrode wire and workpiece: Connect the electrode wire (negative electrode) and the workpiece (positive electrode) through a pulse power supply to form an electric field.  ◾ Spark discharge: When the distance between the electrode wire and the workpiece is small enough, the pulse voltage can break through the medium between the two to form a spark discharge.  ◾ High-temperature melting: The high temperature generated by the spark discharge causes the metal to melt or vaporize locally, thereby removing the material on the workpiece.  ◾ Material removal: The melted or vaporized metal is carried away by the working fluid to form a slit, completing the material removal.  ◾ CNC control: The movement trajectory of the electrode wire is controlled by a CNC device to achieve cutting of complex shapes.  #cnc #processing #wirecutting #edm #Component

Today we share a technology , very cool 😎 (like venom) Electrical Discharge Machining (EDM) is a non-contact machining method that removes materials by electrical discharge. The working principle is to form an electric field between the tool (usually conductive material) and the workpiece, and generate high temperature instantaneously through a short discharge pulse, melting or vaporizing the tiny metal particles on the surface of the workpiece, so as to achieve precision cutting. Edm is especially suitable for machining high hardness, difficult to cut metal materials, such as titanium alloy, carbide and stainless steel. ✍ 👍 1. High processing accuracy: suitable for manufacturing complex parts and molds, especially for mold manufacturing with high shape accuracy requirements. 👀 2. processing hardness is not limited: processing without physical cutting force, can effectively deal with high hardness and brittle materials, to avoid the traditional cutting processing difficult to complete the task. 🕵♀️ 3. Non-contact processing: avoid the wear or deformation caused by direct friction between the tool and the workpiece, and ensure the surface quality and dimensional stability of the workpiece. ⚒ 4. Suitable for complex shapes: EDM is suitable for machining parts with complex geometric shapes, such as inner holes, grooves and special-shaped surfaces. 🔨 5. Reduce the thermal effect: Because the EDM adopts the method of pulse discharge, the large area of heat affected zone is avoided, and the thermal stress and deformation risk of the workpiece are reduced. #CuttingTools #Carbide #HSS #HighSpeedSteel #Blades #TurningTools #MillingCutters #Drills #ThreadingTools #Reamers #Broaches #SawBlades #StampingTools #CNCTools #GrindingTools #ExternalTurningTools #PrecisionTools #Customtools #Metalworking #MoldMaking #Aerospace #AutomotiveIndustry #ElectronicsIndustry #MedicalDevices #EngineeringPlastics #PrecisionPartsManufacturing

The wire cutting is a way to cut parts by using moved metal wire as wire electrode, which can pulse spark discharge with machined parts, so that generate high temperature to melt the metal, and then form cutting slit. The 0.03-0.35 mm metal wire can be as electrodes directly, which makes it easy to design and decrease the produce cost since not need the special shapes. Whatever the hardness of material is, we can machine them, as long as conductor or semi-conductor. The characteristics are as follows: 1、The wire electrodes are uneasy to loss. 2、High machining accuracy, and the tolerance can be controlled between 5-7 um. 3、Suitable for the small batch of parts with complex shapes and fine structure. 4、Short production time

The wire cutting is a way to cut parts by using moved metal wire as wire electrode, which can pulse spark discharge with machined parts, so that generate high temperature to melt the metal, and then form cutting slit. The 0.03-0.35 mm metal wire can be as electrodes directly, which makes it easy to design and decrease the produce cost since not need the special shapes. Whatever the hardness of material is, we can machine them, as long as conductor or semi-conductor. The characteristics are as follows: 1、The wire electrodes are uneasy to loss. 2、High machining accuracy, and the tolerance can be controlled between 5-7 um. 3、Suitable for the small batch of parts with complex shapes and fine structure. 4、Short production time

Shearing through the steel. This tool cuts through layers, leaving a smooth reflection. Material: EN8 Steel RPM: 1600 Insert: VNMG1604 Feed rate: 60 microns #steel #carbide #tools #engineering #turning #metal #cnc #manufacturing #smooth #cut #customservice

Welcome to the third chapter: "Zero Flash and Zero Burr" - An In-depth Analysis of #CNCmachining 🔍CNC machining, as the cornerstone of mold manufacturing, plays a pivotal role in achieving the flawless quality of injection-molded products, devoid of burrs and clamping gaps. 💪 Within this critical step, we rely on 13 state-of-the-art precision CNC machines, including FANUC-brand equipment specifically dedicated to the processing of copper electrodes, ensuring an unprecedented level of accuracy down to 0.01mm for the copper electrode components. 🔍This ultra-high precision copper electrode not only showcases our processing prowess but also lays a solid foundation for the subsequent EDM (Electrical Discharge Machining) process, facilitating the production of even finer and higher-quality mold products. 👀 Stay tuned for our next episode, where we'll delve deeper into the essence of mold manufacturing - the intricacies of EDM processing! 🌐website: www.alpinemold.com 📧 Mail: amy@alpinemold.com 🔗WhatsApp: 86-15927783200 #Injectionmolding #injectionmold #toolingdesign #Engineering #Quality #CustomerService #solutions #machineshop #machinist #tooling #toolanddie

Copper is more than just a conduit for electricity—it's a cornerstone for innovation in CNC machining. Its excellent thermal and electrical conductivity, combined with a unique resistance to corrosion, positions copper as a material of choice for precision parts in aerospace, electronics, and beyond. In the realm of CNC machining, challenges with copper such as its softness and work-hardening properties are well-documented: Tool wear escalates due to copper’s malleable nature. Difficulty in maintaining dimensional accuracy as the metal hardens during machining. To navigate these challenges and harness copper's full potential: Opt for sharp, positive-geometry cutting tools to minimize cutting force and heat. Implement a consistent, controlled machining environment to prevent work-hardening ahead of the cutting tool path. Embracing these strategies can significantly enhance the machining quality and efficiency of copper components. Let's leverage the unique properties of copper to innovate and drive advancements in technology. What has been your experience with machining copper, and what strategies have you found effective? CNC enthusiasts and industry professionals, let’s discuss! Request a quote for the manufacture of your parts. Let us choose from our portfolio of 700 factories to get the best fit for your product and THE BEST PRICE! Contact us to explore our comprehensive solutions tailored just for you. team@d2pcnc.com +443330112232 #Innovation #Marketing #Manufacturing