Mandelia Engineering Works’ Post

Slitting Line for Large Aluminium Alloy Coil wide 2000mm, fully automatic longitudinal cutting, surface sensitive protection by beltbridle tension, and rewinding the slit strips into coils. Aluminum Slitting Process Rolls of aluminum are fed through slitting machines where extremely sharp blades make precise cuts. A large amount of force is applied on the metal. Once the force surpasses the tensile strength of the aluminum, slitters cut the roll into smaller pieces. The aluminum is placed in an uncoiler and then moved through a set of rotary knives to begin the slitting process. The knives are set according to the desired width provided by the customer’s requirements and also the proper clearance to achieve the highest quality slit edge. The material is then placed through separators to guide the slit material to the recoiler. More high speed slitting line, contact info@slittinglinelms.com. #slittingline #aluminium #metalcoil #metalslitting #machinery

Deburring is the removal of burrs and sharp edges on metal products. Burrs are small pieces of metal stuck to the surface of the sheet metal, mostly around the cut edges. These are caused by cutting processes such as laser, waterjet, punch or plasma cutting. Famak produces sheet metal deburring machines for efficient and optimum production. Deburring units used in machines are generally sanding belts. Each sandpaper has its own grit size (grit) required for different types of burrs and alloys. A finer grit abrasive is recommended for softer alloys, while coarser grit abrasives are best for alloys such as steel. It can be combined with deburring, edge breaking and finishing operations. Thus, the machine will not only remove burrs, but also produce an excellent surface quality. Famak offers you solutions with its standard and custom-made machines that can deburr sheet metal products. #deburringmachines #edgerounding #steelproducts #aliminumpolishin #stainlessteeldeburring #surfacetreatment #Metal #WoodSolutions #AutomationSolutions #MetalWorking #SteelIndustry #Aluminum #MetalFabrication #FlatMetalFinishing #Manufacturing #Technology #Quality #Safety #Productivity #Sander #Durability #Efficiency #BrushSanding #OrbitalSanding #CrossGrain #PlanerSander #PolisherSander #HeavyStockRemoval #Woodworking #WoodworkingMachinery #CabinetShop #ResinArt #FurnitureIndustry

What are the main reasons to buy a Timesavers 81 wide belt grinder? 1. The machine achieves precision grinding of various metals like titanium, molybdenum, stainless steel, aluminium/nickel alloys, and carbon steel with a tolerance up to 0.02 mm, ensuring high surface integrity and a uniform finish for aerospace components and critical applications. 2. Belt grinding with the 81 series is more efficient and cost-effective than traditional methods like milling or stone grinding. It reduces energy and tooling costs while maintaining high surface quality. The versatility to switch between stock removal and finishing quickly, along with working over the full material width in a cold process, minimizes material tension. 3. The 81 series has transformed niche applications into mainstream processes. For example, in the aerospace sector, where consistency of flatness and thickness is crucial, the 81 series provides consistent results, It can process materials from 0.15 mm up to 100 mm thickness, achieving stock removal rates of up to 0.2 mm/pass across widths of up to 2.1 meters on sheets up to 7.5 meters long. #VIPSmetalworking #Precisionsolutions #Widebeltgrinding

What Are the Sheet Metal Forming Processes in Canmaking? For instance, ironing process at the bodymaker. Ironing is a process used to improve the surface finish of sheet metal components and achieve uniform thickness. A metal component is pressed through an ironing die or series of ironing dies which incrementally reduces clearance with the punch. By passing through the ironing die, the walls of the component are thinned and elongated, without altering the shape significantly. Ironing is used for producing aluminum beverage cans, but also for other applications in which a consistent thickness and a good surface finish are required. Metals with high ductility are suitable candidates for ironing, including aluminum alloys (3104-H19) and steel. Ironing improves dimensional accuracy, surface finish, and thickness uniformity in metal components, but requires specialized tooling and machinery. It is also unsuited for parts that require significant shape changes. Did you find this helpful? Please repost to share with your network ♻️ and follow InCan Consulting Group, LLC for more content like this. #InCan #canmaking #metalpackaging #beveragepackaging #canmaker #cans #trainingacademy #beverageindustry #aluminum #consulting #knowledgehub

What Are the Sheet Metal Forming Processes in Canmaking? For instance, ironing process at the bodymaker. Ironing is a process used to improve the surface finish of sheet metal components and achieve uniform thickness. A metal component is pressed through an ironing die or series of ironing dies which incrementally reduces clearance with the punch. By passing through the ironing die, the walls of the component are thinned and elongated, without altering the shape significantly. Ironing is used for producing aluminum beverage cans, but also for other applications in which a consistent thickness and a good surface finish are required. Metals with high ductility are suitable candidates for ironing, including aluminum alloys (3104-H19) and steel. Ironing improves dimensional accuracy, surface finish, and thickness uniformity in metal components, but requires specialized tooling and machinery. It is also unsuited for parts that require significant shape changes. Did you find this helpful? Please repost to share with your network ♻️ and follow InCan Consulting Group, LLC for more content like this. #InCan #canmaking #metalpackaging #beveragepackaging #canmaker #cans #trainingacademy #beverageindustry #aluminum #consulting #knowledgehub

How to ensure zero cracks in the bending process? Professional solutions from Xinzhe Metal Products! In sheet metal processing, the bending process is crucial to product quality. Once cracks occur, not only will the product be scrapped, but it will also increase costs and production cycles. In order to avoid this, we have taken a series of precise process control measures: 🔹 Accurate bending radius design: According to the material characteristics, the minimum bending radius is reasonably selected to avoid stress concentration. 🔹 High-precision equipment and parameter adjustment: Die gap, pressure control and step-by-step bending process ensure the stability of the processing process. 🔹 Advanced pretreatment and lubrication technology: Reduce the risk of cracks through edge deburring and local protection. 🔹 Heat treatment assistance for special materials: Local annealing of materials with lower toughness to enhance ductility. Our professional team not only ensures product quality, but also helps customers significantly reduce the scrap rate, so that every detail serves efficient and high-quality production. 👉 Contact Xinzhe Metal Products to learn more about professional solutions for bending processes! #SheetMetal #PrecisionBending #CustomerSuccess #ManufacturingExcellence #Elevatorparts #Buildingsupports

Did You Know How the Number of Flutes Affects Machining? Selecting the right number of flutes on a carbide end mill is critical for optimal machining. Fewer flutes offer better chip clearance but lower rigidity, ideal for keyways. More flutes enhance rigidity and surface finish, perfect for aluminum, copper, and steel. For factories handling multiple materials, a 4-flute mill is cost-effective. Single-material processing benefits from choosing the optimal number of flutes to reduce costs.

🔧 𝗥𝗮𝘄 𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹 𝗠𝗼𝗻𝗱𝗮𝘆: 𝗙𝗶𝗻𝗲𝗯𝗹𝗮𝗻𝗸𝗶𝗻𝗴 𝗙𝘂𝗻𝗱𝗮𝗺𝗲𝗻𝘁𝗮𝗹𝘀! 🔧 𝗗𝗶𝗱 𝘆𝗼𝘂 𝗸𝗻𝗼𝘄? Fineblanking primarily uses rolled metal coils, but extruded strips and non-metallic materials are also in the mix! ❕ 𝗪𝗵𝘆 𝗶𝘁 𝗺𝗮𝘁𝘁𝗲𝗿𝘀: Fineblanking combines extrusion and stamping, requiring materials that flow consistently into the die cavity. Soft materials and those with a fine grain structure are preferred. For added strength, we use heat-treatable alloys. 🔥 Commonly fineblanked materials include: ◾ 𝗦𝘁𝗲𝗲𝗹𝘀: Carbon steels, alloy steels, stainless steels ◾ 𝗔𝗹𝘂𝗺𝗶𝗻𝘂𝗺 𝗮𝗹𝗹𝗼𝘆𝘀 ◾ 𝗖𝗼𝗽𝗽𝗲𝗿 𝗮𝗹𝗹𝗼𝘆𝘀 𝗮𝗻𝗱 𝗯𝗿𝗮𝘀𝘀𝗲𝘀 #Fineblanking #PrecisionEngineering #materialsscienceandengineering #Manufacturing #precisionresource

🥳🥳🥳The process of grinding the saw blades by the resin bond grinding wheel 👀 👀 Resin bond grinding wheel, the specific characteristics are as follows: 1、High grinding efficiency and relatively slow grinding wheel consumption； 2、Good self-sharpening, small heat during grinding, not easy to plug, reduce the phenomenon of burning the workpiece when grinding; 3、Have certain flexibility as a grinding wheel, which is beneficial to improve the surface roughness, is mainly used for fine grinding, fine grinding, cutter grinding, polishing process. Application: 👉Resin bond diamond grinding wheel used in: processing magnetic materials, ceramic, glass, cemented carbide materials. 👉Resin bond CBN grinding wheel used in: processing iron, steel and ferrous metal materials. #grinding #cuttingtools #grind #HSS #grindingwheel #machining #toolingsolutions #carbideinserts #ceramics #sawblades #shorts #ceramic #oem #polish #resin

Moving an epic 100” inch #steel alloy ring into place for peripheral milling. 🗜️The choice between synthetic slings or chains depends entirely on the the lift requirements. Including the environment, part characteristics, and safety considerations. Synthetic slings are lighter than chains and can reduce risk to key area of the load; but generally have a shorter lifespan. They require regular inspection for cuts, abrasions, and general wear to ensure safety. Maybe above all, their weakness is weight capacity. Solid #steel chains are stronger then synthetic materials, offering consistent and safe results for most parts at Precise. Check out a full length on YT going through the multi-stage process behind these rings with our President, John Gizzi. _ #manufacturing #cncmachining #steelwork #machineshop #cncmachinist