Mubtasim Sirhan’s Post

⚠️🔧 The Crucial Role of Capping Rubber! 🔧⚠️ Today, I want to shed light on an often-overlooked component: capping rubber installed on the camber bars of your screening machine. Recently, we encountered a situation that serves as a reminder of the importance of using high-quality capping rubber. One of our valued customers continued using their old, worn-out capping rubber, only to find that it eventually tore apart. This left their woven wire mesh unprotected, resting directly on the metal camber bars. The result? Metal-to-metal friction caused significant breakage of the wire mesh, leading to costly downtime and replacement of the mesh. 👉 Why is capping rubber essential? ✅Prevents Breakage: Capping rubber provides a critical barrier that absorbs shock and prevents the direct contact of metal surfaces, significantly reducing wear and tear on woven wire meshes. ✅Increases Equipment Efficiency: Ensuring that your wire meshes are adequately protected leads to smoother operations and enhanced performance of screening machines. ✅Saves Costs: Investing in quality capping rubber reduces the risk of equipment failure, protecting your investment in machinery and minimizing downtime and replacement costs. Don’t let old capping rubber compromise your operations! Check out the video below to see the direct impact of neglecting such an essential component. Harpscreen has a large stock of capping rubber AR2, AR3 and SM01. 🌎We ship worldwide, contact us for more info: Justine.Bollet@harpscreen.com or saleseurope@harpscreen.com #ScreeningMachines #CappingRubber #EquipmentMaintenance #Mining #Construction #Engineering #CostEfficiency #HappyCustomers

What Happens After the Mill Stage? 🤔 After the rubber goes through the mill, the next critical step is extrusion. At this stage, the milled rubber is fed into our extruder to be shaped and formed. Here’s how the extruder process works: The rubber compound is heated and forced through a die, which shapes it into the required profile. It’s then cooled and cured, ensuring the rubber retains its precise shape and properties. This process allows us to create customised rubber products, from seals and hoses to gaskets, with the exact dimensions and performance characteristics needed for your project. 👌 Trust the process! #RubberManufacturing #ExtrusionProcess #PrecisionEngineering #CustomerFocused #BespokeSolutions

📹Check out some #BTS footage of our #blowmolder rebuild process😱Here you can get a glimpse of our Engineer Eddie removing the plunger and cleaning the outer body of this 40lb head! The reason for this process as Eddie says... "On Blow Mold machines with an accumulator, plastic from the Extruder travels to the accumulator. As material enters the Plunger raises until the Head has reached its desired Shot size. When the accumulator is full the ram utilizes the Plunger to force plastic through the Die to form the parison. If your Plunger is worn material will bleed past and gather above .This can cause excessive seepage and material loss, restriction of shot size and unstable process, degradation collection points adverse to color changes." #blowmolding #plastics #0leadtime

╰☆☆ PRODESA 𝙂𝙧𝙤𝙪𝙥 𝙙𝙞𝙚 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙚𝙧𝙨 ☆☆╮ 𝗜𝗺𝗽𝗼𝗿𝘁𝗮𝗻𝘁 𝗖𝗼𝗻𝘀𝗶𝗱𝗲𝗿𝗮𝘁𝗶𝗼𝗻𝘀 𝗶𝗻 𝗧𝘂𝗿𝗻𝗶𝗻𝗴 𝗮 𝗗𝗶𝗲:  • 𝗣𝗿𝗲𝗰𝗶𝘀𝗲 𝗧𝗼𝗹𝗲𝗿𝗮𝗻𝗰𝗲𝘀: Turning a pelletizer die requires precise tolerances along with correct definition of the holes that will give the highest quality pellets. • 𝗛𝗶𝗴𝗵 𝗾𝘂𝗮𝗹𝗶𝘁𝘆 𝗺𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝘀: Due to the high pressures and frictions to which the die is subjected during the pelletizing process, high quality materials and wear resistant alloys must be used. • 𝗖𝗡𝗖 𝗺𝗮𝗰𝗵𝗶𝗻𝗲𝘀: Numerical control and traceability to ensure precision throughout the process, from raw material to the final finish. #PRODESA #dies #manufacturing #biomass #pellet

🌟After the aluminum profile is extruded by the extruder, it glides smoothly onto the cooling table through the conveyor belt. The cooling bed employs either natural convection or forced air cooling to cool the high-temperature aluminum profile just out of the extruder, ensuring a uniform temperature across all parts of the profile and preventing deformation caused by uneven cooling 🔥The part that can contact the #aluminumprofile can use a high-temperature resistant felt belt to withstand the scorching heat of the extruded aluminum, significantly reducing thermal deformation and surface damage 🤔So how do you choose high-quality industrial felt for the aluminum extrusion industry? 🏅The quality of the felt is paramount, but secondly, high cost-performance can also lead to significant savings 👨🔧We manufacture high-temperature resistant felt with over a decade of experience under our belts. If you have any needs, don't hesitate to reach out to us ↓ 📧info@nomexfelt.com 🌐https://lnkd.in/gXEWhtCH #coolingtable #handling #aluminummeltingfurnace #Alüminyumekstrüzyon #AluminiumExtrusion #die #aluminum #NEEDLEDFELT #beltsupplier #Feltmanufacturer #IndustrialFelt #rollercovers #endlessbelt

It's worth to notice that extruders from different manufacturers even if of same screw size & length, may require different temperature profiles for optimal operation again even if run with same grades of #polymers. This due to many factors involved such as barrel outer diameter, #heating power installed, drive power & speed ..etc which all effect optimization of #temperature profiles. #plastics #plasticindustry #extrusion #extruder #optimization #productivity #technology #business #management

"I have to mine that, ..." Sealants and adhesives that are too cold ❄️, as well as raw materials or simply adhesives and fillers that are too thick/stiff can make life difficult for everyone. "Can you bring the cat quickly?" "Sure, but it's still crystalline" or "Just pour the polyol into the boiler" "How? It's as solid as toothpaste 🦷" or "I can't get the adhesive out of the cartridge" "It's logical if it contains 25% carbon black 🖤". These are excerpts from the life of a developer. You can think of many, many, many things and then the viscosity/the thick liquid/the aggregate state puts a spanner in the works to make rapid progress. These things are just as likely to occur in production, in application technology, in the automotive industry 🚗, in the car workshop, in the factory 🏭, in the swimming pool 🏊♂️! It is usually only a question of 10°C. For example, 5°C in the car and at 15°C I can work wonderfully with the adhesive - the reaction would also be much faster. For example, 20°C in the laboratory and at 30°C the catalyst/solvent/crosslinker is simply liquid - of course the water bath is also possible. For example, 20°C in battery production and at 30°C the structural adhesive/sealing compound would flow much better into the corners and fill up cleanly. We would like to fill this gap with our products. Be it with our standard for cartridges and tubular bags, in the warehouse 220V, in the car 12V or on the road with the battery or the large solution on the pallet or your solution "3* swivelled around the corner". So that it is no longer a nuisance when 10°C is missing. #echd #trading #consulting #solution #temperature #sealant #adhesive #pottingcompound #viscosity #liquid

One of the common reasons for failiur of electric heaters extruder barrel is uneven contact between heater surface and barrel body. This could be due to wrong mounting, not enough tightening, or may be from barrel body surfave oxidization over time. Loose contact between the heater and barrel will lead to a very continuous duty cycle of heater wires that eventually get burnt. It's very important to check for this whenever a heater failiur is observed, to avoid repeated costly replacements, and more importantly to ensure proper heating & temperature control on the extruder which is very essential for the over all #performance and output quality of extruder. #plasticindustry #extrusion #molding #extruder #maintenence #hints #preventive #productivity

Take care of your gravity conveying systems with ease with the Lorenz Conveying Products USA Inc. Series "N" Roller Gate #plasticsindustry #materialhandling #conveyingsystems #sustainability #injectionmolding #extrusion #compounding #continuousimprovement