Mubtasim Sirhan’s Post

What Happens After the Mill Stage? 🤔 After the rubber goes through the mill, the next critical step is extrusion. At this stage, the milled rubber is fed into our extruder to be shaped and formed. Here’s how the extruder process works: The rubber compound is heated and forced through a die, which shapes it into the required profile. It’s then cooled and cured, ensuring the rubber retains its precise shape and properties. This process allows us to create customised rubber products, from seals and hoses to gaskets, with the exact dimensions and performance characteristics needed for your project. 👌 Trust the process! #RubberManufacturing #ExtrusionProcess #PrecisionEngineering #CustomerFocused #BespokeSolutions

⚠️🔧 The Crucial Role of Capping Rubber! 🔧⚠️ Today, I want to shed light on an often-overlooked component: capping rubber installed on the camber bars of your screening machine. Recently, we encountered a situation that serves as a reminder of the importance of using high-quality capping rubber. One of our valued customers continued using their old, worn-out capping rubber, only to find that it eventually tore apart. This left their woven wire mesh unprotected, resting directly on the metal camber bars. The result? Metal-to-metal friction caused significant breakage of the wire mesh, leading to costly downtime and replacement of the mesh. 👉 Why is capping rubber essential? ✅Prevents Breakage: Capping rubber provides a critical barrier that absorbs shock and prevents the direct contact of metal surfaces, significantly reducing wear and tear on woven wire meshes. ✅Increases Equipment Efficiency: Ensuring that your wire meshes are adequately protected leads to smoother operations and enhanced performance of screening machines. ✅Saves Costs: Investing in quality capping rubber reduces the risk of equipment failure, protecting your investment in machinery and minimizing downtime and replacement costs. Don’t let old capping rubber compromise your operations! Check out the video below to see the direct impact of neglecting such an essential component. Harpscreen has a large stock of capping rubber AR2, AR3 and SM01. 🌎We ship worldwide, contact us for more info: Justine.Bollet@harpscreen.com or saleseurope@harpscreen.com #ScreeningMachines #CappingRubber #EquipmentMaintenance #Mining #Construction #Engineering #CostEfficiency #HappyCustomers

🌟After the aluminum profile is extruded by the extruder, it glides smoothly onto the cooling table through the conveyor belt. The cooling bed employs either natural convection or forced air cooling to cool the high-temperature aluminum profile just out of the extruder, ensuring a uniform temperature across all parts of the profile and preventing deformation caused by uneven cooling 🔥The part that can contact the #aluminumprofile can use a high-temperature resistant felt belt to withstand the scorching heat of the extruded aluminum, significantly reducing thermal deformation and surface damage 🤔So how do you choose high-quality industrial felt for the aluminum extrusion industry? 🏅The quality of the felt is paramount, but secondly, high cost-performance can also lead to significant savings 👨🔧We manufacture high-temperature resistant felt with over a decade of experience under our belts. If you have any needs, don't hesitate to reach out to us ↓ 📧info@nomexfelt.com 🌐https://lnkd.in/gXEWhtCH #coolingtable #handling #aluminummeltingfurnace #Alüminyumekstrüzyon #AluminiumExtrusion #die #aluminum #NEEDLEDFELT #beltsupplier #Feltmanufacturer #IndustrialFelt #rollercovers #endlessbelt

📹Check out some #BTS footage of our #blowmolder rebuild process😱Here you can get a glimpse of our Engineer Eddie removing the plunger and cleaning the outer body of this 40lb head! The reason for this process as Eddie says... "On Blow Mold machines with an accumulator, plastic from the Extruder travels to the accumulator. As material enters the Plunger raises until the Head has reached its desired Shot size. When the accumulator is full the ram utilizes the Plunger to force plastic through the Die to form the parison. If your Plunger is worn material will bleed past and gather above .This can cause excessive seepage and material loss, restriction of shot size and unstable process, degradation collection points adverse to color changes." #blowmolding #plastics #0leadtime

It's worth to notice that extruders from different manufacturers even if of same screw size & length, may require different temperature profiles for optimal operation again even if run with same grades of #polymers. This due to many factors involved such as barrel outer diameter, #heating power installed, drive power & speed ..etc which all effect optimization of #temperature profiles. #plastics #plasticindustry #extrusion #extruder #optimization #productivity #technology #business #management

Indeed. Extrusion is a very complication process, ranging from screw, barrel, die head etc..

Curious about the next steps in our production process? 🖌🌟 3. Degrease & Blast: To achieve a rough and clean surface, we thoroughly shot-blast and degrease the metal core. This step is crucial for ensuring optimal adhesion and cleanliness. 4. Primer: Immediately after shot-blasting, we apply a bonding agent to the metal. This not only prevents oxidation but also provides a strong bond with the polyurethane that will be cast. 5. Mould & Pre-Heat: The carefully prepared product is then pre-baked and preheated together with the mould. This process activates the bonding agent and ensures both the part and the mould reach the optimal temperature for polyurethane processing. Stay tuned as we continue to share insights into our detailed production process! #Polyurethane #Products #PU #Process #Production #LUCGroup

Fastener manufacturing is a multi-step process that includes (in a nutshell) material selection, forming, threading, heat treatment, surface treatment, inspection, testing, and finally, packaging and shipping. When it comes to the threads, they are typically created through one of two processes – either rolled or cut. What is the difference, and how does the way the threads are created affect your application? What is the difference between rolled and cut threads? Read the article> https://lnkd.in/gNjBZYT6 -UC Components, Inc. | www.uccomponents.com | 408-782-1929 | #UCComponents #RediVac #Fasteners #Hardware #Screws #VentedScrews #VentedWashers #HexNuts #Orings #Vacuum #HighVacuum #UltraHighVacuum #RolledFastenerThreads #CutFastenerThreads

Types of Silicone Sealants: One-Component vs. Two-Component 🔍 Silicone sealants are primarily categorized into two types: one-component and two-component. ✅ One-Component Sealants: These cure by absorbing moisture from the air, making them easy to use and ideal for various applications. ✅ Two-Component Sealants: These require mixing two components before application. They typically cure faster and offer enhanced performance, making them suitable for demanding environments. Understanding these differences can help you choose the right sealant for your project! #SiliconeSealants #OneComponent #TwoComponent #Curing #Applications #Construction

Purifying the coolant of CNC machines not only allows for the recycling of the coolant but also reduces odor.