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Knock 👊 Knock 👊 ... Who's there? Why did the manufacturer break up with their old system? ...Why? Because #AVEVA MES swept them off their feet with its digital transformation! AVEVA Manufacturing Execution System (MES) revolutionizes industrial manufacturing by digitizing, standardizing, governing, and optimizing operational processes and work activities. It uses a model-driven approach to capture and apply best practices across all plants in an enterprise, boosting efficiency, compliance, and flexibility. The 2023 release simplifies and lowers the cost of standardizing operational practices, KPI measurement, and reporting across multiple #plants. This is thanks to a centralized edge-to-enterprise MES architecture, enabling seamless connectivity and collaboration across sites with a single MES deployed at a corporate data center. Discover what you missed ➡ https://lnkd.in/eg8Bf5PA

Where are you up to in your MES journey? If data is considered the primary commodity of a manufacturing operation – as it should be, an MES is a suite of functions that actively generates and consumes that data, driving the business’s core objectives. A successful MES is a solid framework that covers all transactional events and data management from end to end, inside the factory walls, providing a structure for doing things in the right order by the right people, at the right place, at the right time and in the right way. https://lnkd.in/gdZmeaWQ Kevin HibbinsShahzad Ali Paul Curran Toni Lucke #mes #manufacturing #bestpractice #technology #digitalstrategy

Before the weekend begins, I would like to share some insights on how important a Manufacturing Execution System (MES) is in today's industrial landscape. 🤔 📊 𝗧𝗵𝗲 𝗗𝗮𝘁𝗮 𝗗𝗲𝗹𝘂𝗴𝗲: 𝗛𝗼𝘄 𝗠𝗘𝗦 𝗦𝘆𝘀𝘁𝗲𝗺𝘀 𝗨𝗻𝗹𝗼𝗰𝗸 𝗠𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴 𝗘𝘅𝗰𝗲𝗹𝗹𝗲𝗻𝗰𝗲 In today's competitive manufacturing environment, data is a crucial factor in achieving operational excellence. Simply collecting data is not sufficient; we require systems that can interpret and transform it into actionable insights. Manufacturing Execution Systems (MES) fulfil this role by acting as the factory floor's data interpreters. 🔁 𝗧𝗵𝗲 𝗜𝗺𝗽𝗼𝗿𝘁𝗮𝗻𝗰𝗲 𝗼𝗳 𝗗𝗮𝘁𝗮 𝗖𝗼𝗹𝗹𝗲𝗰𝘁𝗶𝗼𝗻 Without data, production is unable to function effectively, leading to frustrating bottlenecks, unknown machine efficiency, and uncertain quality control. However, data collection provides real-time insights into machine performance, enhances process efficiency, and plays a crucial role in quality control. 🤝 𝗠𝗘𝗦: 𝗬𝗼𝘂𝗿 𝗗𝗮𝘁𝗮-𝗗𝗿𝗶𝘃𝗲𝗻 𝗔𝗹𝗹𝘆 MES systems go beyond data collection by analyzing and presenting information for informed decision-making: ► Real-time Dashboards: Monitor KPIs like production rates and machine downtime. ► Advanced Analytics: Identify trends and optimize processes. ► Production Tracking: Ensure consistent quality from raw materials to finished products. 🔎 𝗕𝗲𝘆𝗼𝗻𝗱 𝗤𝘂𝗮𝗹𝗶𝘁𝘆 𝗖𝗼𝗻𝘁𝗿𝗼𝗹 MES benefits extend beyond quality control to include: ► Overall Equipment Effectiveness (OEE): Optimize machine performance and output. ► Warehouse Management: Track inventory, optimize storage, and streamline processes. ► Packaging and Labeling: Ensure regulatory compliance and brand consistency. ► Yield Control: Minimize waste and maximize resource use. 🖥 𝗧𝗵𝗲 𝗣𝗼𝘄𝗲𝗿 𝗼𝗳 𝗠𝗘𝗦 𝗮𝗻𝗱 𝗘𝗥𝗣 𝗜𝗻𝘁𝗲𝗴𝗿𝗮𝘁𝗶𝗼𝗻 Integrating MES with Enterprise Resource Planning (ERP) systems allows for seamless data flow, which in turn leads to synchronised production planning by aligning production schedules with demand. This integration also streamlines material management, ensuring accurate inventory control and timely procurement. Most importantly, it significantly improves decision-making by providing holistic operational views to optimise resource allocation. ⚙ 𝗘𝗺𝗯𝗿𝗮𝗰𝗲 𝘁𝗵𝗲 𝗗𝗮𝘁𝗮 𝗥𝗲𝘃𝗼𝗹𝘂𝘁𝗶𝗼𝗻 Adopting a data-driven approach with MES can transform manufacturing operations, optimise processes, and achieve unparalleled efficiency and quality control. Let's leverage the power of data to unlock our production potential and drive towards manufacturing excellence. ❔ 𝗜𝗻𝘁𝗲𝗿𝗲𝘀𝘁𝗲𝗱 𝗶𝗻 𝗹𝗲𝗮𝗿𝗻𝗶𝗻𝗴 𝗺𝗼𝗿𝗲 𝗮𝗯𝗼𝘂𝘁 𝗠𝗘𝗦? Connect with me to explore how MES can revolutionize your production process. #Manufacturing #DataCollection #MES #QualityControl #ProcessImprovement #OperationalExcellence #ERPIntegration #QC

"Integrated Smart Manufacturing is a journey and not a project" Implementation of Integrated Smart Manufacturing Solution in Manufacturing can be very interesting if people take it as a journey and not a project. It is a simple combination of smartness of communication, logic and data exchange between five elements and evolves over a period of time: ·       Machine: Self-aware and System-aware. ·       Communication: Wired and Wireless for reliable data handling ·       Database; Managing data at different speed and size for time deterministic response ·       Core Application: Inter-connection and inter-operability of different functions ·       Analytics: Using data analytics for continuous improvement After spending more than 30 years in the manufacturing industry with major part of time in implementing and managing large MES/MOM Systems, I would like to share some of my experiences and observations. I will cover the subject in two to three articles starting with a bit of history and background. Digitalization in Manufacturing has evolved in the last 25 years. The early solutions were based on VAX/VMS and UNIX and file system data handling with simple data driven UI. Manufacturing Industry started using some form of MES Systems in early 90’s. There were two types of solutions Monolithic (One size fit all solution) and Custom (made for specific industry segment). Some of the custom solution evolved into a complete MES. Most of the MES Systems evolved in a specific industry and then they were generalized to work for other industries. Windows NT Platform was introduced in 1993 and over the next decade became a popular Operating System for MES Applications. In his book “Business at the Speed of Thought” Bill Gates refers to implementation of MES System based on GE Cimplicity at Saturn Plant in US.  For managing high-speed real-time data people used file system databases till Microsoft introduced SQL 2000 which was more aligned to the manufacturing requirements. People started using RDBMS Data along with Real Time data from Automation and SCADA for decision making and routing control. Many different MES System evolved from custom implementations in different industry during 2000-2010. Many of these were from small companies. 2010-20 saw consolidation of many of these small companies into larger Automation and IT companies. This was followed with platform integration by these large companies as it became difficult to manage multiple platforms through acquisitions. The process continues till date. There are very few independent MES Vendors with large installed base at present. In the next article, I will share some of reasons of success and failure in implementation of IT based solution for Smart Manufacturing. In the last article I will talk about some of the best practices which can help in successful implementation

𝗠𝗘𝗦 -- 𝗔𝗿𝗲 𝗬𝗼𝘂 𝗘𝘅𝗲𝗰𝘂𝘁𝗶𝗻𝗴 𝘁𝗵𝗲 𝗥𝗶𝗴𝗵𝘁 𝗦𝘁𝗿𝗮𝘁𝗲𝗴𝘆? #Manufacturing processes are often hindered by legacy equipment, disconnected data systems, and manual processes, resulting in a lack of visibility, inefficiencies in scheduling and workflows, and challenges with data collection. An #MES solution helps overcome these issues by providing a single source of truth for production data and integrated workflows. 𝗖𝗼𝗺𝗺𝗼𝗻 𝗣𝗮𝗶𝗻 𝗣𝗼𝗶𝗻𝘁𝘀 𝗶𝗻 𝗠𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴 ▪ Operators are usually burdened with time-consuming manual data entry that is prone to errors and delays. ▪ Without real-time data, identifying and mitigating production bottlenecks becomes a challenge. ▪ The absence of real-time synchronization between production schedules and #ERP systems creates operational inefficiencies. ▪ Traditional workflow management, typically manually outlined, fails to adapt to real-time operational changes. ▪ For regulated industries, the inability to track materials and production stages accurately could result in compliance risks. 𝗧𝗵𝗲 𝗥𝗶𝗴𝗵𝘁 𝗠𝗘𝗦 𝗦𝘁𝗿𝗮𝘁𝗲𝗴𝘆 The foundation of any successful MES implementation lies in understanding business needs and ensuring alignment across the organization, including key stakeholders across operations, quality control, and management. Before jumping into implementation: 𝟭. Clearly define the goals of the MES project and how it will impact each department. 𝟮. Conduct a people, process, and technology assessment to identify potential gaps in readiness. Ensuring that employees are prepared to handle new technologies is as critical as choosing the right technology stack. 𝟯. Assess the existing technology stack and operational readiness. A comprehensive platform with a common user interface, dashboards, reporting tools, and data architecture is preferable to a series of standalone solutions. 𝗦𝗰𝗮𝗹𝗶𝗻𝗴 𝗮𝗻 𝗠𝗘𝗦 𝗳𝗼𝗿 𝗟𝗼𝗻𝗴-𝗧𝗲𝗿𝗺 𝗦𝘂𝗰𝗰𝗲𝘀𝘀 A full-scale MES implementation can be overwhelming for smaller operations; therefore, an agile implementation plan is critical. Instead of implementing a one-size-fits-all MES solution, manufacturers can start with key use cases that yield the highest ROI, such as #OEE tracking or downtime monitoring. Focusing on these targeted areas first will allow manufacturers to demonstrate early wins and build support for further MES integration, address immediate pain points while building a foundation for future scalability, and achieve measurable results without overhauling their entire production infrastructure. Source: https://shorturl.at/mB6hI ***** ▪ Enjoy this content? Follow me and ring the 🔔 to stay current on #IndustrialAutomation, #IndustrialSoftware, #SmartManufacturing, and #Industry40 Tech Trends & Market Insights!

Enhancing industrial operations with AVEVA PI System for advanced data management Effective data management is crucial for the success of industrial operations, enabling real-time decision-making and operational agility. AVEVA PI (Plant Information) System offers a robust solution for managing real-time industrial data, enhancing efficiency and productivity. The AVEVA PI System is a powerful data management tool designed to collect, store, and manage real-time data from various sources within an industrial environment. Key features: ◾ Real-time data collection: AVEVA PI captures data from multiple sources, including sensors, equipment, and control systems, providing a comprehensive view of operations. ◾ Data storage and management: The system securely stores vast amounts of data, ensuring easy access and retrieval for analysis and reporting. ◾ Advanced analytics: AVEVA PI offers robust analytics capabilities, enabling users to perform in-depth analysis, identify trends, and make data-driven decisions. ◾ Integration capabilities: The system seamlessly integrates with other enterprise systems, enhancing data flow and operational coherence. Benefits: ◾ Improved decision-making: Real-time access to accurate data empowers decision-makers to respond quickly to operational changes and challenges. ◾ Enhanced efficiency: By providing a holistic view of operations, AVEVA PI helps identify inefficiencies and optimize processes, leading to cost savings and productivity gains. ◾ Scalability: The system is scalable, accommodating the growing data needs of expanding operations without compromising performance. Implementing AVEVA PI System has enabled numerous industries to achieve better control over their operations, reduce downtime, and enhance overall performance. Discover how AVEVA PI can transform your data management practices: https://lnkd.in/d8QHb39y Roima Intelligence is proud to be an AVEVA Endorsed System Integrator in Sweden and Finland, ensuring high-quality implementation and support for AVEVA solutions.

As the manufacturing landscape evolves, so does the need for resilient operations. Embracing advanced MES/MOM solutions can enable companies to adapt swiftly to changes, ensuring that they remain competitive and responsive to market demands. Learn more at the link: #EngineeringExcellence #ManufacturingTechnology

🔍 **Why is Integrating Data So Challenging for MES? 🤔** https://hubs.ly/Q02PNmvl0 Hey, manufacturing enthusiasts! 🌟 Let's dive into a question that many of us have pondered: Why is it so difficult to integrate data to and from Manufacturing Execution Systems (MES)? As we know, MES plays a crucial role in bridging the gap between enterprise systems and shop floor operations. Yet, when it comes to data integration, companies often hit roadblocks. Here are a few reasons why: 1️⃣ **Diverse Systems**: Manufacturers utilize a variety of systems—ERP, SCADA, PLCs, and more. Each system has its own data format and protocols, making seamless integration a complex puzzle. 2️⃣ **Legacy Systems**: Many manufacturing plants still rely on outdated technologies. Integrating these legacy systems with modern MES can be like fitting a square peg in a round hole! 3️⃣ **Data Quality**: Inconsistent data quality can lead to inaccuracies. Without clean, reliable data, MES cannot deliver the insights manufacturers need for optimal decision-making. 4️⃣ **Customization Challenges**: Every manufacturing process is unique, and MES needs to be configured accordingly. Customization can introduce complexity and hinder standard data integration practices. 5️⃣ **Change Management**: Resistance to change is common in any organization. Employees may be hesitant to adopt new systems or processes, which can stall integration efforts. So, what’s the solution? 🤔 Collaboration and communication across functional departments are key! By fostering a culture of openness and and collaboration, we can tackle these integration challenges head-on. We’d love to hear your thoughts! What hurdles have you faced with MES data integration? Let’s share insights and help each other overcome these challenges. 💬👇 #Manufacturing #DataIntegration #MES #ContinuousImprovement #OEE #innovation #DigitalTransformation #industria40 #industry40 #SmartFactory #SmartManufacturing #industrial #manufacturing #ManufacturingIndustry #IndustrialAutomation #machineengineering #SME #BigData #IndustrialData #MTConnect #OPCUA #ManufacturingOperations #OperationalExcellence #OperationsManagement

Are your paper-based data collection processes making it difficult to have an accurate picture of what’s going on across your plant? Learn how to address this common problem by connecting the dots between the business challenges you’re facing and how a properly designed MES can solve them. #MES #smartmanufacturing https://lnkd.in/gRDNq3Ah

MES is the mission control center for your manufacturing operations, integrating machines and work centers, ensuring optimal production. Explore this blog for an in-depth dive into MES concepts, glossary, core functionality, and its transformative role in Industry 4.0. Let's pave the way for a streamlined, data-driven manufacturing future! 🌐💼 #MES #ManufacturingEfficiency #Industry4.0 #Epicor #epaccsys