It was great that Maysoun Gaugert our CEO was able to deliver our latest custom hat project to Sarah Sapir at Sapphire Hydraulics. About Sapphire Hydraulics: Sapphire repairs anything hydraulic related – hoses, cylinders, pumps, motors, valves regardless of the brand. We understand that when your equipment stops working, so does your income. Sapphire Hydraulics will fix it, maintain it, remanufacture it, or design and build you a custom part within budget and in the time frame you need. Our certified mobile service staff will come to you 24/7, anytime, any day. Our service vans are fully stocked and equipped with Metric and Standard sizes to handle all emergency services. We’ll get you up and running ASAP. About Sapphire Hydraulics Facility: Located near Houston TX on almost 10 acres of yard space Specialized hydraulic workspaces Machine Shop Paint Shop Fabrication Shop Welding Shop Rotating Equipment Rebuild Shop Parts Warehouse
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When the bearing is working, it is easy to produce heat due to poor friction and lubrication. The main reasons are as follows: --Insufficient lubrication: bearings need good lubrication conditions when working to reduce friction and wear. If the lubricating oil or grease is insufficient, or the lubricating material used is not suitable, it will lead to an increase in bearing friction, resulting in heat. --Overload operation: the operation of the bearing in the overload or overload state will lead to increased friction, resulting in bearing heating. --Poor assembly: if the bearing installation is not in place or there is a deviation during installation, it will lead to abnormal operation of the bearing, increase friction and produce heating phenomenon. --Bearing damage: when the bearing is damaged or worn seriously, the friction increases, which will lead to heat. --High temperature: too high temperature will increase the temperature of the outer ring and inner ring of the bearing, thus causing the bearing to heat up. The problem of bearing heating is one of the important factors affecting the normal operation of the equipment, which needs to be paid attention to and effective measures should be taken to solve it. Through reasonable selection of lubricating materials, control of load, optimization of bearing installation, regular inspection and maintenance, improvement of working environment and use of high-quality bearings, the heating problem of bearings can be effectively reduced and the normal operation of the equipment can be ensured.
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weekly inspection: How to Inspect a Grinding Machine (la meule) 1. Visual Inspection: Check the overall condition of the machine for any damage or dents. 2. Examine Key Components: Ensure the grinding disks are intact, looking for cracks or wear. Check the stability of the mounting system for any deformities. 3. Safety Systems Check: Verify that safety switches and devices are functioning properly. 4. Operational Testing: Run the machine periodically to check for unusual vibrations or sounds. Monitor performance during operation, including noise levels. 5. Electrical Components Inspection: Inspect the condition of wires and circuits for any damage. Ensure that circuit breakers are functioning properly. * Potential Risks When Operating 1. Physical Injuries: Risk of injury from moving parts of the machine. 2. Entanglement: Danger of entanglement from loose clothing or long hair. 3. Dust Exposure: Inhalation of dust generated during grinding can lead to respiratory issues. 4. Electrical Shocks: Risk of electric shocks due to electrical malfunctions. 5. Fires and Explosions: Potential for fires if flammable materials are ground. *Safety Measures Use personal protective equipment (glasses, gloves, masks). Provide adequate training for operators on the use and maintenance of the machine. Conduct regular inspections and maintenance of the machine. Archirodon Group N.V. JESA S.A
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COUPLING RUN OUT CHECK A coupling run-out check is essential for ensuring proper alignment and operation of rotating machinery. Engineering Procedure: Ensure that the machinery is powered down and locked out to prevent accidental startup. Follow all safety protocols. You’ll need a dial indicator, magnetic base, and possibly a wrench for adjusting the coupling. Visual Check: Inspect the coupling for any visible wear, damage, or misalignment. Mount the Dial Indicator: Attach the magnetic base of the dial indicator securely to a stationary part of the machinery. Position the Indicator: Position the probe of the dial indicator so that it touches the outer diameter of the coupling. Ensure that it is perpendicular to the surface. Rotate the Coupling: Manually rotate the coupling slowly (if safe) through one complete revolution. Record Measurements: Watch the dial indicator and record the highest and lowest readings. The difference between these values is the run-out measurement. Calculate Total Run-Out: The total run-out is the difference between the maximum and minimum readings. Compare with Tolerance: Check the run-out measurement against the manufacturer’s specifications. Acceptable run-out varies but is typically a few thousandths of an inch. Realign: If the run-out exceeds acceptable limits, adjustments may be necessary. This could involve: Repositioning the coupling. Adjusting the alignment of the connected shafts. Retest: After making adjustments, repeat the run-out check to ensure it is within acceptable limits.
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Introduction to common lubrication methods in the lubrication system of engineering machinery engines There are three main common lubrication methods in the lubrication system of engineering machinery engines: 1. Pressure lubrication: The engine's lubricating oil is pumped to the friction surfaces through the oil channel after a certain pressure is generated by the oil pump. This lubrication method is called pressure lubrication. 2. Splash lubrication: The lubricating oil splashes and sprays when the crankshaft and connecting rod move to form oil droplets and oil mist to lubricate the surface of parts without oil channels. This lubrication method is called splash lubrication. 3. Compound lubrication: The lubrication method that combines the two lubrication methods of the engine is called compound lubrication.
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Benefits of Preferred Equipment Painting Protect Your Equipment Experienced managers and CEOs know that clean, properly maintained, equipment is vital to an efficient and productive operation. Machinery that has been painted the right way will be resistant to wear and corrosion and will also be easier to keep clean. Further, having well-painted equipment makes it easier to identify maintenance needs before they become a problem. Solutions for all Manner of Industrial Equipment CNC machines Milling machines Presses Stamping machines Lathes Mixers Generators Tanks and Tank Linings Silos and Storage Tanks Proven Process Our process involves thoroughly and properly cleaning equipment of all dirt, debris, and oils, tenting and masking to ensure cleanliness, and applying the right product in the right manner for your specific equipment and environment. We can employ such methods as dry ice blasting (to clean equipment without the mess resulting from sandblasting) and electrostatic painting (to make sure paint properly bonds to curved surfaces without excessive overspray). Your equipment is the heart of your operation and a good coat of paint will keep that heart beating strong. See insights and ads Boost post Like Comment Share
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Project Introduction: Cutting Machine Operating on Hydraulic Braking System This project presents a Cutting Machine designed to enhance precision and efficiency in material cutting applications, leveraging a sophisticated Hydraulic Braking System. The hydraulic system ensures precise control over the cutting process, providing robust performance and reliability. This machine is engineered to handle a range of materials with optimal accuracy. Workshop Skills Employed *Woodworking*: Constructed the machine's frame and structural components. *Welding*: Assembled and reinforced critical parts to ensure structural integrity. *Mechanical Fitting*: Ensured smooth operation and alignment of moving parts. *Forging*: Produced durable components necessary for the machine's operation. *Electrical Fitting*: Integrated the hydraulic control system for effective performance. Each of these skills played a crucial role in achieving the machine's high functionality and durability.
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Day's information ℹ️ Inspecting sheaves is crucial for ensuring safe and efficient operation in various mechanical systems. Here are the key aspects to consider during a sheaves inspection: 1. Check for Loose and Worn Sheaves Groove: - Inspect each sheave (pulley) for any signs of looseness or wear in the groove where the belt runs. - Loose sheaves can cause belt slippage and reduce efficiency, while worn grooves can lead to premature wear of the belt. 2. Inspect Sheaves Lubrication: - Ensure that the sheaves are properly lubricated. Lack of lubrication can cause increased friction, leading to overheating and premature wear of the bearings and sheaves. - Check for any signs of dryness or inadequate lubrication, and replenish lubricant as needed according to manufacturer specifications. 3. Examine Sheaves Bearings: - Inspect the bearings within the sheaves for signs of wear, damage, or improper functioning. - Look for any unusual noises or vibrations during operation, which could indicate bearing issues. - Ensure bearings are properly seated and aligned within the sheave assembly. 4. General Visual Inspection: - Conduct a visual inspection of the overall condition of the sheaves, looking for cracks, breaks, or deformations. - Check for any buildup of debris or contaminants that could affect performance. - Verify that sheaves are securely mounted and aligned according to manufacturer specifications. 5. Operational Checks: - Test the sheaves under load to ensure they operate smoothly without excessive vibration or noise. - Observe the alignment of belts and sheaves to ensure they are parallel and properly tensioned. Regular inspection and maintenance of sheaves are essential to prevent equipment downtime, reduce maintenance costs, and ensure safety in operational environments. By following these inspection guidelines, operators can identify potential issues early and take corrective actions promptly, thereby optimizing the performance and longevity of the sheaves and associated equipment. Any feedback is welcome.
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Part - 2 Repairing seawater pipelines in the engine room is essential for maintaining the proper functioning of a ship's critical systems, particularly the cooling systems that prevent engine overheating. These repairs require careful attention to safety, accurate identification of the issue, and skilled handling of both the equipment and materials. Timely and effective repairs help to avoid potential downtime, ensure operational efficiency, and most importantly, safeguard the crew and vessel from operational hazards. OM SHIP SUPPLIERS LLP-INDIA
Seawater Pipeline Repairs in the Engine Room : It is a critical maintenance task for ships, as the seawater system is vital to the functioning of various systems on board, including the cooling systems, ballast, and firefighting systems. The seawater pipelines bring in seawater to cool engine components, such as the main engine and auxiliary machinery. If these pipelines develop leaks, blockages, or damage, it can lead to significant operational issues, overheating, and even engine failure, all of which could endanger the safety of the ship and crew. PART - 2 Carrying out the Repairs :- - Sealing Leaks: Small cracks or holes in the pipes can be sealed using specialized marine-grade sealants, epoxy compounds, or rubberized patches. These materials are designed to withstand the harsh marine environment. - Replacing Sections: For more significant damage, the affected section of the pipeline is cut out, and a new section is welded or bolted in place. This may require specialized equipment and the expertise of the crew or external contractors, depending on the complexity of the repair. - Clearing Blockages: If the problem is a blockage, the pipeline may need to be cleaned using high-pressure water jets or mechanical methods such as scrapers or rods to dislodge debris or marine growth inside the pipe. Testing the System :- After the repair is completed, the pipeline is carefully reconnected, and the valves are gradually reopened to restore the flow of seawater. The repaired section is closely monitored to ensure that the leak is sealed and that there are no further issues. The system is tested by running the engines and checking for any unusual readings or signs of failure. Pressure gauges, temperature sensors, and flow meters are used to ensure that the seawater system is functioning properly. WORK DONE UNDER REPAIR TEAM & WORKSHOP MANAGER Santanu (SHAN) Ghosh OM SHIP SUPPLIERS LLP - INDIA
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Seawater Pipeline Repairs in the Engine Room : It is a critical maintenance task for ships, as the seawater system is vital to the functioning of various systems on board, including the cooling systems, ballast, and firefighting systems. The seawater pipelines bring in seawater to cool engine components, such as the main engine and auxiliary machinery. If these pipelines develop leaks, blockages, or damage, it can lead to significant operational issues, overheating, and even engine failure, all of which could endanger the safety of the ship and crew. PART - 2 Carrying out the Repairs :- - Sealing Leaks: Small cracks or holes in the pipes can be sealed using specialized marine-grade sealants, epoxy compounds, or rubberized patches. These materials are designed to withstand the harsh marine environment. - Replacing Sections: For more significant damage, the affected section of the pipeline is cut out, and a new section is welded or bolted in place. This may require specialized equipment and the expertise of the crew or external contractors, depending on the complexity of the repair. - Clearing Blockages: If the problem is a blockage, the pipeline may need to be cleaned using high-pressure water jets or mechanical methods such as scrapers or rods to dislodge debris or marine growth inside the pipe. Testing the System :- After the repair is completed, the pipeline is carefully reconnected, and the valves are gradually reopened to restore the flow of seawater. The repaired section is closely monitored to ensure that the leak is sealed and that there are no further issues. The system is tested by running the engines and checking for any unusual readings or signs of failure. Pressure gauges, temperature sensors, and flow meters are used to ensure that the seawater system is functioning properly. WORK DONE UNDER REPAIR TEAM & WORKSHOP MANAGER Santanu (SHAN) Ghosh OM SHIP SUPPLIERS LLP - INDIA
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General Manager at Lion
4moLooks great