SAIL Rourkela Steel Plant’s Post

Employees of New Plate Mill Department of Rourkela Steel Plant achieve overall excellence The New Plate Mill Department of SAIL, Rourkela Steel Plant (RSP) is buoyed with the outstanding performance of the employees in the Financial Year 2023-24 that have led to overall excellence. The ingenious and innovative collective executed many an enterprising jobs to derive significant tangible as well as intangible benefits. For the first time, the DRT frame before the discharging door of the reheating furnace was fabricated and replaced in-house during capital repair. The top universal spindle (57 tonnes) and drive side HAGC (23 tonnes) were replaced successfully using special tackles. Similarly, Delays in DRT were reduced by modifying and replacing the curved tooth coupling with a cardon shaft. The filler plate assembly of 60 tonnes and liners of the mill stand were replaced, and the auto gap adjustment of the dividing shear was revived. Besides, High-impact nozzles were installed in descaling for better surface finish. Descaling pumps were realigned and their vibration monitored. A server-based integrated CCTV system was installed, and the descaling pump motor (3.5MW) 1&2 was overhauled. Apart from that, a New Laser Marking and Simatic HMI machines were installed, and Profibus repeaters were introduced to enhance communication signals. A 450kW ABB motor was commissioned in the Double Side Trimming Shear Main Knife, and a new PLC block was added for DS Knife gap adjustment. On the operational eenhancements front too, the 2659A crane was revived, and a spare DEU PC was installed in the on-line UST system. The Forced Cooling System's automation solution was designed and implemented, and a new Drag Chain system was introduced for the Heavy Plate Transfer car. The Collective led by Mr. Kartikeya Behera, CGM (NPM & SPP) has been making undeterred efforts to further excel and help the plant in making rapid strides along the growth trajectory. #newplatemill #plates #innovation #yearlyhighlight #steelindustry #RourkelaSteelPlant Steel Authority of India Limited

𝐄𝐧𝐠𝐢𝐧𝐞𝐞𝐫𝐢𝐧𝐠 𝐄𝐱𝐜𝐞𝐥𝐥𝐞𝐧𝐜𝐞: 𝐀𝐝𝐯𝐚𝐧𝐜𝐞𝐬 𝐢𝐧 𝐇𝐲𝐝𝐫𝐚𝐮𝐥𝐢𝐜 𝐏𝐨𝐰𝐞𝐫 𝐔𝐧𝐢𝐭 𝐓𝐞𝐜𝐡𝐧𝐨𝐥𝐨𝐠𝐲 The #hydraulic power units industry is a segment of the industrial #machinery and equipment industry that has experienced substantial development in recent years. These units are essential in a variety of industries, including aerospace, automotive, agriculture, manufacturing, and construction. Hydraulic #power #units are employed to produce, regulate, and distribute hydraulic #energy to perform a variety of operations, such as elevating, bending, cutting, and pressing. 🎯𝑮𝒆𝒕 𝑹𝒆𝒔𝒆𝒂𝒓𝒄𝒉 𝑹𝒆𝒑𝒐𝒓𝒕 >> https://lnkd.in/dNc7qfVa 𝐊𝐞𝐲 𝐁𝐞𝐧𝐞𝐟𝐢𝐭𝐬 𝐨𝐟 𝐇𝐲𝐝𝐫𝐚𝐮𝐥𝐢𝐜 𝐏𝐨𝐰𝐞𝐫 𝐔𝐧𝐢𝐭𝐬 1.      𝐄𝐟𝐟𝐢𝐜𝐢𝐞𝐧𝐜𝐲 𝐚𝐧𝐝 𝐏𝐨𝐰𝐞𝐫: HPUs deliver high power density, enabling the operation of heavy machinery with precision and speed. 2.      𝐕𝐞𝐫𝐬𝐚𝐭𝐢𝐥𝐢𝐭𝐲: They can be customized to meet specific operational needs, accommodating a range of pressures, flows, and power levels. 3.      𝐑𝐞𝐥𝐢𝐚𝐛𝐢𝐥𝐢𝐭𝐲: Designed for robust performance, HPUs ensure consistent and dependable operation even in demanding environments. 𝐀𝐩𝐩𝐥𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬 𝐀𝐜𝐫𝐨𝐬𝐬 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐞𝐬 Hydraulic Power Units are utilized in a myriad of applications, including: ·        𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐢𝐧𝐠: Powering assembly lines, injection molding machines, and presses. ·        𝐂𝐨𝐧𝐬𝐭𝐫𝐮𝐜𝐭𝐢𝐨𝐧: Operating cranes, excavators, and other heavy equipment. ·        𝐌𝐚𝐫𝐢𝐧𝐞: Controlling winches, steering mechanisms, and stabilizers. ·        𝐀𝐞𝐫𝐨𝐬𝐩𝐚𝐜𝐞: Supporting landing gear systems and flight control surfaces. #hydraulicpowerunits #hydraulics #fluidpower #industrialequipment #hydraulicsystems #engineering #mechanicalengineering #automation #manufacturing #heavyequipment

#Electrical #Power #Engineering #DC #Motor Q/ Explain different types of D.C motors? Give their applications Ans/ Different type of DC motors and their applications are as follows:- • Shunt motors: It has a constant speed though its starting torque is not very high. Therefore, it is suitable for constant speed drive, where high starting torque is not required such as pumps, blowers, fan, lathe machines, tools, belt or chain conveyor etc. • Service motors: It has high starting torque & its speed is inversely proportional to the loading conditions i.e. when lightly loaded, the speed is high and when heavily loaded, it is low. Therefore, motor is used in lifts, cranes, traction work, coal loader and coal cutter in coalmines etc. • Compound motors: It also has high starting torque and variable speed. Its advantage is, it can run at NIL loads without any danger. This motor will therefore find its application in loads having high inertia load or requiring high intermittent torque such as elevators, conveyor, rolling mill, planes, presses, shears and punches, coal cutter and winding machines etc

Meet the powerhouse of the #electrical world: the insulator. It may look unassuming, but this rugged piece of innovation is built to keep high-voltage currents in check, ensuring everything runs smoothly. Tough on the outside, tougher on the inside - this is the backbone of reliability in every power line. #insulators #insulator #usamanufacturing #manufacturing #manufacturer #victor #victornewyork #americanmade #insulators #transmission #substation #distribution #usa #fabrication #industrial #mechanical #machineshop #innovation #business #handmade #machinery #machinist #supplier #powerlines

Modifications and Upgradations help Blast Furnace Department of SAIL, RSP improve efficiency Numerous up-gradations, enhancements, innovations and modifications have been carried out in the Blast Furnaces Department of SAIL, Rourkela Steel Plant recently, to enhance the operational efficiency, production and productivity of the Unit. Installation of a Centralized alarming system for all Hydraulics units of Blast Furnace #1 has helped in getting information at one place about different types of hydraulics failures. The efficiency of Coke belt Trolley system has been improved in lieu of Bus bars in Coke trolleys by introducing trailing cable system for Coke Trolleys 6.1 and 6.2. This has resulted in enhanced safety and ease of operation. Emergency power sources for PC-1 and Blast Furnace - 4 GCP were established, and an audio-visual alarming system was introduced for sensing high differential pressure during Coal Dust Injection at Blast Furnace - 4 CDI. Additionally, the Blast Furnace -4 CDI L1-Automation system was integrated with the main Level-1 server, and a firefighting diesel pump in Blast Furnace -4 CDI was revived. The innovations also included introducing chute jam sensors in the CDI coal yard to prevent frequent jamming and vibration sensors in Blast Furnace -4 CDI mill motor and ID fan motor for enhanced predictive maintenance. Digitalization of automation in bag filter management of CDI of Blast Furnace -4 and upgrading the PLC Allen Bradley 5/40E to Control Logix at Blast Furnace -1 INBA were also accomplished. Several modifications and replacements were executed to ensure smooth operations. These include replacing the driving disc and grinding table of CDI Mill -2, the dewatering drum sprocket in Blast Furnace -4 INBA, and the damaged portions of the torpedo ladle No. 1. New facilities, such as a mixed gas line and compressed air at LRS 2, were made functional, and a PCI lance testing arrangement was fabricated. Additionally, compressed air line laying at Blast Furnace -5 SGP South and North and various conveyor installations and replacements were completed to improve housekeeping and operational efficiency. #blastfurnace #production #Upgradation #modifications #digitalization #SAIL #RourkelaSteelPlant #steelindustry Steel Authority of India Limited

“High-Precision Oil Pump Shafts” Elevate your engine's lubrication system with Rajal Industries’ Oil Pump Shafts, designed for superior performance and reliability. Our precision-engineered shafts are essential for ensuring consistent oil flow, reducing wear, and extending the lifespan of engine components. ### Technical Specifications: - Materials: Crafted from high-grade steel alloys known for high strength and resistance to wear and fatigue, ensuring durability under rigorous operational conditions. - Manufacturing Process: Utilizes advanced CNC machining for precision tolerances up to ±0.005 mm, guaranteeing optimal fit and function. - Surface Treatments: Options include nitriding and black oxide finishes for enhanced corrosion resistance and surface hardness, promoting longer service life. ### Key Features: - Robust Design: Engineered to withstand high rotational speeds and torque demands without compromising performance. - Precision Fit: Ensures seamless integration with oil pump components, reducing vibrations and enhancing overall system stability. - Efficiency: Optimizes oil flow to critical engine parts, reducing the risk of overheating and mechanical failures. ### Applications: - Automotive Engines: Ideal for cars, trucks, and performance vehicles requiring reliable oil distribution. - Industrial Machinery: Supports heavy-duty machinery in construction, mining, and agriculture sectors. - Power Generation: Crucial for stationary engines in power plants and other energy-generating applications. ### Why Choose Rajal Industries? - Custom Engineering: We offer customized shaft designs to meet specific application needs, including variable lengths and diameters. - Quality Assurance: Every shaft is rigorously tested for performance and durability in compliance with international standards, including ISO 9001. - Global Supply Capability: With a flexible manufacturing line, we can accommodate both large-scale production runs and small-batch orders. ### Engage with Rajal Industries Today: Upgrade your engine components with our top-tier oil pump shafts and discover the difference in durability and performance. Visit us at (https://buff.ly/4bi1ux7) for more information and to consult with our experts on your specific needs. #RajalIndustries #OilPumpShafts #EngineComponents #PrecisionEngineering #AutomotiveManufacturing #IndustrialMachinery #EnergySector #HighPerformance #QualityAssurance #CustomSolutions

⚡ 𝗛𝗮𝘇𝗮𝗿𝗱 𝗦𝗶𝗴𝗻s ⚡ While working with machineries it is highly important to take precaution steps for the safety of labourers working with the machines. 𝗦𝗮𝗳𝗲𝘁𝘆 𝗗𝗲𝗰𝗮𝗹𝘀 are one of most “𝗘𝗳𝗳𝗲𝗰𝘁𝗶𝘃𝗲 𝗦𝗮𝗳𝗲𝘁𝘆 𝗖𝗼𝗺𝗺𝘂𝗻𝗶𝗰𝗮𝘁𝗶𝗼𝗻” that “𝗠𝗮𝘁𝘁𝗲𝗿𝘀 𝘁𝗵𝗲 𝗠𝗼𝘀𝘁”. Whenever there is a sign of “𝗗𝗮𝗻𝗴𝗲𝗿” or “𝗖𝗮𝘂𝘁𝗶𝗼𝗻” it indicates that safety measures are most important and has to be taken while working with those machines. We at Aster Graphic Systems with a rich experience of 𝟰𝟮 𝐲𝐞𝐚𝐫𝐬 in the industry provide not only safety decals, but various other products that can help in taking precautions and creating an #environment safe and healthier.   We have been serving various clients like Essar Steel, Torrent Power, ONGC Foundation, Schneider Electric, Elecon Engineering Company, Bosch Rexroth India, ABB, AIA, Siemens and many more. To know more you can connect with us at:   🌐 www.astergraphics.com | 🌐 www.safety-deals.com | 📧 info@astergraphics.com | 📱 +91 90548 35122 #safetydecals #hazardoussigns #accidentprevention #hazardidentification #emergencyinformation #warningstickers #warningdecals #visualreminders #essentialinformation #potentialsafety #safeguard #warninglabels #safetylabels #hazardlabels #individualsafety #astergraphicsystems

#Cement manufacturing is one of the most demanding industrial environments, with high concentrations of dust, extremes of temperature and severe mechanical stresses on operating equipment. This tough operating environment means that techniques such as condition monitoring and #predictive #maintenance are especially important, with vibration monitoring being a key tool used by process, plant and maintenance engineers. We manufacture #accelerometers and #vibrationsensors designed for use in kiln drives, crushers, screens, conveyor belts within #cement production. Learn more about our wide range of products for the #cementindustry 👇 https://lnkd.in/dp2vKuGe Not sure what sensor you need? 👇 Contact us: ✉ sales@hansfordsensors.com #vibrationsensors #accelerometers #vibrationmonitoring #conditionmonitoring #predictivemaintenance #reliability 

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How CBlES contribute to the Machinery Industry? Precision steel tubes are vital components in the industrial machinery sector, where precision, durability, and performance are essential. As a leading supplier of precision tubes, CBlES is proud to provide high-guality solutions that meet the exacting demands of this industry. Precision steel tubes are used in various applications within industrial machinery,including hydraulic systems, construction equipment,and power transmission components. In hydraulic systems, these tubes facilitate the efficient transmission of high pressure fluids, enabling machines to operate with greater force and precision.They are also commonly used in construction machinery, such as cranes and excavators, where their strength and resistance to wear ensure long-term durability under heavy loads and harsh conditions. Moreover, precision tubes are integral in power transmission components like drive shafts and rollers, where precise dimensions and exceptional strength are required to handle mechanical stress and ensure smooth operations. The combination oflightweight desian and high tensile strength makes these tubes indispensable for increasing machinery efficiency and reducing energy consumption. #CBlES' precision steel tubes are designed to meet these diverse needs, delivering reliability and performance in demanding industrial environments. #PrecisionSteelTubes #IndustrialMachinery #HydraulicSystems #MachineryEfficiency #DurableMaterials #CBlES #GlobalTrade #EngineeringSolutions #industriallnnovation #ManufacturingExcellence #PowerTransmission 📩sales@cbiesautomotive.com 🌐 https://buff.ly/3XD9jKu