Sugino Corp.’s Post

Problem: A specialty chemical manufacturer faced challenges in effectively cleaning the interior surfaces of stainless-steel shipping totes used to transport polymer solutions globally. Residues, left to air dry for extended periods, became difficult to remove, requiring long wash cycles with inconsistent results. The manufacturer resorted to hiring third-party contractors due to the inadequacy of their existing cleaning system. Solution: Spraying Systems Co. installed the TankJet® AA190AGH and an AutoJet® Fluid Delivery System to tackle the cleaning issue. The TankJet unit, lightweight and easily attachable, delivered powerful, high-impact cleaning to all interior surfaces. With hot water supplied by the customer and pumped at higher pressures and flow rates, the new system slashed cleaning cycle times to just 10 minutes, even for stubborn residues. Results: Implementing the TankJet tank cleaner and the AutoJet Fluid Delivery System drastically reduced tote cleaning time by over 75% while significantly enhancing cleaning consistency. All cleaning operations are now conducted in-house, leading to a substantial monthly saving of $30,000 previously spent on third-party contractors. Remarkably, the investment in the new system paid for itself within a month of implementation. 📝Read the full case study: https://lnkd.in/gjVmC3Gr #casestudy #totecleaning #manufacturing #sprayingsystems #automation #tankcleaning #chemicalindustry

📤 To choose a rotary valve on rails: 📍 It significantly speeds up your process. Standard valve maintenance or cleaning can take six to eight hours, involving extensive disassembly. A rail system streamlines this, allowing you to access and disassemble the valve’s internals in seconds using two quick-release handles. 📍It simplifies NFPA compliance. NFPA compliance requires maintaining a rotor-to-housing tolerance of 0.0079’’. A rail system makes it easy to clean, repair, adjust, and inspect the valve, ensuring faster and more efficient compliance. 📍It suits various applications. JNC Quick-Clean valves are versatile, ideal for sanitary industries like food, cosmetics, and pharmaceuticals, but also for other fields. They can be customized with different coatings, rotor types, tips, and seals. A rail system allows for quick cleaning, material changes, and wear inspections, enhancing efficiency across diverse applications. 💱 📌 In summary, a rotary valve on rails boosts process efficiency, simplifies compliance, and offers versatility for various applications. #RotaryValve #StainlessSteel #MaterialHandling #BulkMaterialHandling #FoodandBeverage #ChemicalIndustry #PowderHandling #AirlockValves #ProcessControl #FoodProcessing #engineer #rotaryairlock #dairy #powder #valvesupplier #valvemanufacturer #materialhandling #powderhandling #Шлюзовыезатвор #Zellenradschleusen #Rotovalvole #pneumaticconveying #BulkHandling #DustCollection #ConveyorFeeding #ChemicalProcessing

New chains often arrive from the manufacturer coated in a protective layer, such as wax or another preservative. This film protects the chain during storage and transportation, but it's not a substitute for proper lubrication. In fact, leaving it on can block essential lubricant from reaching the critical areas within the chain: the spaces between pins and bushings, and between bushings and links.     👉 For effective removal of this protective layer, immerse the chain in a degreaser suitable for industrial applications, such as Interflon Degreaser EM30+ or Interflon Degreaser ECO EM100+. Fifteen minutes of soaking should be sufficient to dissolve it.   👉 After degreasing, completely eliminate any remaining degreaser with a high-pressure air gun or hose.   👉 Once the chain is clean and dry, apply a high-quality industrial chain lubricant specifically formulated for the application and operating environment.     By following these steps, you'll guarantee that your new chain is properly prepared for smooth operation, reduced wear, and extended service life.     Degreaser EM30+ https://lnkd.in/gS8Ka-mC  Degreaser EM100+ https://lnkd.in/gRrrk3fx    sales-us@interflon.com  1-877-346-5823    #interflon #industriallubrication #lubricants #chain #manufacturing #chainoil #maintenance #cleaners 

How should heavy metal parts be cleaned? #partscleaning #partswashing #metalcleaner Cleaning heavy metal parts effectively relies on the specific type of metal and the nature of the contaminants present, which requires a careful consideration of various methods tailored to the situation, such as mechanical cleaning techniques like abrasive blasting—utilizing materials such as sand or glass beads to eliminate rust, paint, or scale—along with brushing using wire brushes or scrubbing pads to tackle surface contaminants, while chemical cleaning approaches may involve solvents designed to cut through grease and oil, including degreasers or solvent-based cleaners, and acids like diluted phosphoric acid for rust removal, albeit with caution to avoid damage to certain metal types, in addition to ultrasonic cleaning that employs an ultrasonic cleaner with suitable solutions to remove dirt from intricate parts, and electrolytic cleaning that necessitates submerging parts in an electrolyte solution and applying electricity to eliminate rust and oxidation, along with washing techniques for parts that can withstand water-resistant finishes through hot water washes with detergents, and post-cleaning treatments such as applying protective coatings or oils to inhibit future corrosion, all while adhering to safety protocols and manufacturer guidelines related to the specific metal and cleaning agents in use. #heavymetal #heavymetalparts #componentcleaning #ultrasoniccleaner #cleaningequipment #highpressurecleaner #cleaningmachine #industrialwashing #partscleaner #componentcleaning #highpressurecleaner #heavypartcleaning #partswasher #metalcleaner #metalcleaning #ultrasoniccleaner #ultrasonicmachine #spraycleaning #hydrocleaner

Find out how our customer is using our Microparticle System, i3 Microclean, to clean gasification, flash, oxides and residues from their injection mold surfaces in an efficient and ecological way. In the past they were cleaning by hand with chemical solvents. They were looking for a faster and more efficient method that would reduce production downtime and help increase productivity. Dry ice blasting is a fast, easy, and non-abrasive cleaning process that uses no water or chemicals and sublimates into a gas on impact— leaving no secondary waste. This allows for cleaning mold while they are still hot on line, eliminating the need for cool down, disassembly and production stoppages. It also cleans faster and more thoroughly than traditional by-hand methods. #plasticinjection #beautyindustry #packaging #dryiceblaster #dryicecleaning #coldjet #highglosssurface #textures #molds

How To Clean Cylinder Line Washing Machine A Cylinder Line Washing Machine is a specialized piece of industrial equipment designed for cleaning cylindrical objects such as pipes, tubes, and rollers. It typically features a rotating drum or cylindrical chamber where items are placed for thorough cleaning. The machine uses high-pressure water jets, detergents, or abrasive materials to remove dirt, oil, grease, and other contaminants. This process ensures the items are cleaned efficiently and consistently, making it ideal for industries like manufacturing, automotive, and food processing. With automated controls, it reduces labor costs and enhances productivity by streamlining the cleaning process for cylindrical parts. #shorts #industrialwashingmachines #partscleaning #cleaningequipment #cleaningmethod #manufacturing #machine #cylinder 

Maximize Efficiency with Conveyorised Powder Coating Plants! Ready to take your powder coating processes to the next level? Our conveyorised powder coating plants offer a streamlined and automated solution for efficient and high-quality powder coating applications. Continuous Coating: Experience continuous and uninterrupted coating of parts, components, or products as they move along the conveyor system, ensuring consistent coverage, thickness, and quality across all surfaces. Automated Operation: Automate the entire powder coating process from pretreatment to curing with conveyorised plants, including cleaning, rinsing, drying, powder application, electrostatic charging, curing, and cooling, reducing manual labor and improving productivity. Versatile Applications: Our conveyorised powder coating plants are versatile and adaptable to various product sizes, shapes, materials, and coating requirements, making them ideal for a wide range of industries and applications. Quality Assurance: Ensure superior coating quality with precise powder application, controlled film thickness, even distribution, excellent adhesion, resistance to corrosion, chemicals, and abrasion, and adherence to specifications and standards. Process Optimization: Optimize coating parameters, line speed, curing times, powder usage, and energy consumption using integrated controls, monitoring systems, data logging, and reporting tools, enabling you to achieve optimal results and efficiency. Sustainable Practices: Promote sustainability with eco-friendly powder coatings, efficient material utilization, waste reduction, energy-saving features, and compliance with environmental regulations, contributing to a greener and more responsible coating process. Elevate Your Coating Operations: Contact us today to learn more about our conveyorised powder coating plants and discover how they can maximize efficiency, quality, and productivity in your powder coating processes! #ConveyorisedPowderCoating #EfficientCoating #ContinuousProcessing

Maximize Efficiency with Conveyorised Powder Coating Plants! Ready to take your powder coating processes to the next level? Our conveyorised powder coating plants offer a streamlined and automated solution for efficient and high-quality powder coating applications. Continuous Coating: Experience continuous and uninterrupted coating of parts, components, or products as they move along the conveyor system, ensuring consistent coverage, thickness, and quality across all surfaces. Automated Operation: Automate the entire powder coating process from pretreatment to curing with conveyorised plants, including cleaning, rinsing, drying, powder application, electrostatic charging, curing, and cooling, reducing manual labor and improving productivity. Versatile Applications: Our conveyorised powder coating plants are versatile and adaptable to various product sizes, shapes, materials, and coating requirements, making them ideal for a wide range of industries and applications. Quality Assurance: Ensure superior coating quality with precise powder application, controlled film thickness, even distribution, excellent adhesion, resistance to corrosion, chemicals, and abrasion, and adherence to specifications and standards. Process Optimization: Optimize coating parameters, line speed, curing times, powder usage, and energy consumption using integrated controls, monitoring systems, data logging, and reporting tools, enabling you to achieve optimal results and efficiency. Sustainable Practices: Promote sustainability with eco-friendly powder coatings, efficient material utilization, waste reduction, energy-saving features, and compliance with environmental regulations, contributing to a greener and more responsible coating process. Elevate Your Coating Operations: Contact us today to learn more about our conveyorised powder coating plants and discover how they can maximize efficiency, quality, and productivity in your powder coating processes! #ConveyorisedPowderCoating #EfficientCoating #ContinuousProcessing

Certain products require added strength or structural support. High-gauge APET sheets offer superior resistance to impact and stress. All types of heavy-duty packaging can benefit from the added thickness, ensuring they can endure rough handling, pressure, or environmental conditions without compromising integrity. During manufacturing, if the sheet’s intrinsic viscosity (IV) or gauge is too low, it risks breaking during production, leading to potential failures. In sectors such as food packaging, high-gauge APET sheets provide better protection during transportation and storage. In electronics, thicker sheets safeguard delicate components from damage. Additionally, the increased thickness improves insulation and barrier properties, which is crucial for temperature- or moisture-sensitive products. At Lyrba USA, we create APET sheets tailored to your specifications, with thicknesses up to 60 mil (1.5 mm). Contact us for further information. #apet #apetsheets #madeintexas #pet #pettrays #petindustry #plasticindustry #madeinamerica

These Adjustable Feet come with 𝙃𝙮𝙜𝙞𝙚𝙣𝙞𝙡𝙖𝙘® 𝘼𝙣𝙩𝙞𝙗𝙖𝙘𝙩𝙚𝙧𝙞𝙖𝙡 protection, making them perfect for food-related machinery like conveyor systems and other processing equipment! ✔️ 99.9% kill rate over 24 hours ✔️ Unaffected by UV light and repeated washing ✔️ Non-carcinogenic, non-mutagenic, and non-skin sensitising Depending on the application, you can choose from a range of thread diameters - M10, M12, M16, M20, and M24, and a range of thread lengths - 100mm, 150mm, and 200mm. Take a closer look. ➡️ https://bit.ly/3LF1VXY #LevellingFeet #ConveyorParts #ConveyorRollers #ConveyorBelts #Conveyors #ConveyorSystems #ConveyorDrums #PrecisionEngineering