TELE Controls Inc.’s Post

Power up your operations with 𝗧𝗘𝗟𝗘 𝗠𝗼𝗻𝗶𝘁𝗼𝗿𝘀! ⚡ Our monitor's offer: ✅ 𝗖𝗼𝗺𝗽𝗿𝗲𝗵𝗲𝗻𝘀𝗶𝘃𝗲 𝗠𝗼𝗻𝗶𝘁𝗼𝗿𝗶𝗻𝗴: Tracks power, voltage (up to 3x 400V AC) & current (up to 10A). 🔧 𝗦𝗺𝗮𝗿𝘁 𝗙𝗮𝘂𝗹𝘁 𝗗𝗲𝘁𝗲𝗰𝘁𝗶𝗼𝗻: Stores fault data for easy troubleshooting. 🌍 𝗩𝗲𝗿𝘀𝗮𝘁𝗶𝗹𝗲 & 𝗖𝗲𝗿𝘁𝗶𝗳𝗶𝗲𝗱: Works with inverters (10-100Hz) and global certifications (CE, UL, cUL, EAC). Stay ahead with innovative solutions designed to optimize performance and ensure reliability. Ready to take control? 👉 𝗜𝗻𝗾𝘂𝗶𝗿𝗲 𝗡𝗼𝘄! #automation #timers #relays #powermonitoring #controls #controlpanels #motorcontrols #electricalengineering #TELE #PLC #HMI #timedelay #timerrelays #switchingrelays #smartfactory #machinery #telecontrolsinc #SmartTech #IndustrialSolutions #Efficiency"

Why is 4-20mA the Standard in Instrumentation? The #4-20mA current loop is widely used in industrial automation for its reliability and efficiency. Here's why: ✔️ #ReliableOverLongDistances: Current signals stay accurate even with wiring resistance, unlike voltage signals. ✔️ #FaultDetection: The 4mA "live zero" helps identify issues like broken wires or power failures when the current drops below 4mA. ✔️ #NoiseResistance: It works well in electrically noisy industrial environments, maintaining accuracy. ✔️ #PowerandSignalTogether: It powers field devices and transmits signals, reducing installation costs. ✔️ #GlobalCompatibility: The universal 4-20mA standard ensures devices from different manufacturers work together seamlessly. ✔️ #SimpleandAccurate: Its linear signal makes calibration easy and ensures precise measurements. From monitoring pressure to measuring flow, the #4-20mA loop is the go-to choice for reliable and efficient signal transmission in various industries. #follow #support #linkedin #family

🔧 *Generator Heater Project* 🔧 To prevent the generator at my workplace from getting too cold during the downtime, my team designed a heating system that uses a Siemens S7-200 PLC and an Autonics TC4W temperature controller. This system operates like a heat gun, where a 3-phase heater generates heat that’s distributed into the generator by a blower, ensuring the generator remains at optimal temperature. 💡 *System Overview:* - *PLC-Controlled Operation:* The PLC manages both the blower and heater, ensuring they turn on sequentially. When the start button is pressed, the blower activates first, followed by the heater after a short delay, preventing them from turning on simultaneously. - *On/Off Control Logic:* Using two digital inputs (Start and Stop) and two outputs, the system controls the blower and the temperature controller’s output. - *Temperature Regulation:* The Autonics TC4W controller maintains the target temperature, while the blower ensures heat distribution. This setup ensures that the generator remains protected, avoiding issues from cold starts or temperature-related wear. This was an exciting project, and I'm proud of the team effort that made it possible! 🌡️⚙️ #Engineering #Automation #PLC #TemperatureControl #Siemens #IndustrialMaintenance #Instrumentation #LinkedInProject

📌 VFD vs. Soft Starter 📝 📌 What's the Difference?When it comes to starting and controlling. 📌 Variable Frequency Drives (VFDs) 📌 Soft Starters have their place - but understanding their differences helps you choose the right one for the job. Let's break it down: 1. Functionality: VFD: Controls both the starting and speed of the motor by adjusting voltage and frequency. Soft Starter: Gradually increases voltage during startup but can't adjust the motor's speed. 2. Ideal Applications: VFD: Perfect for systems where variable speed control matters like fans, pumps, or conveyors. Soft Starter: Best for applications needing smooth startup without speed adjustments - think compressors or mixers. 3. Energy Savings: VFD: Adjusts motor speed based on demand, saving energy during partial load. Soft Starter: Reduces inrush current but offers no energy savings after reaching full speed. 4.Cost & Complexity: VFD: More advanced and costly, but offers better control throughout the operation Soft Starter: Simpler, more affordable, and easy to install for fixed-speed applications. #automation #vfd #plc #softstarter #circuit #eee #grow #reachfollowers #explainplc #forengineers #job #bd #shortcircuit #efficiency #impedence #motorprotection #costeffective #functioneee

#Why_Signal_Isolation ? Signal isolation eliminates all forms of operating disturbances, whether the signal transmission in question runs from sensors/transmitters to PLCs or to DCS systems. Mostly isolators are in to : #Signal_adaptation and scaling of process values: The incoming signal is scaled/ adapted to suit the specific application. #Noise_filtration: Galvanic isolation of conducted noise ensures an accurate transmission of the signal. #Electrostatic_filtration: Electrostatic charges typically occur in the plastics industry. When galvanic isolation is used, PLCs and SCADA systems are protected against breakdown. #Elimination_of_ground_loops: Elimination of ground loops ensures that faulty readings do not occur. #PR_Electronics #PR #isolators #Transmitters #converters #indicators #Trip_amplifiers #Temperature #Analog_signal #sensor #marine #Automation #controllers #oil_and_gas #manufacturing #control_panels #boilers #calibration TECH Automation

Engineering Blueprint: VFD Configuration Recently, I had the opportunity to dive into the installation and configuration of a Variable Frequency Drive (VFD), an essential component in modern motor control. The process involved integrating a PLC signal with the VFD, which then controlled a three-phase motor using V/Hz control. V/Hz method is ideal for applications where the load is predictable and doesn't change rapidly. During parameterization, it's crucial to consider factors like frequency, speed, full load current, supply voltage, power rating, motor magnetizing current, and motor stator resistance. Understanding these parameters ensures the VFD operates efficiently, optimizing motor performance while maintaining energy efficiency. #EngineeringBlueprint #Automation #VFD #PLC #MotorControl #Engineering

Each application is unique! Stac excels at creating solutions tailored to your needs.

Experience precision and efficiency with ESC Induction's induction heating systems. Crafted with your process in mind, our machines feature a user-friendly PLC for easy control and minimal downtime. Customize your solution today! #ESCInduction #InductionHeating #Precision #Efficiency #PLCControl #Customization #Manufacturing #IndustrialTech #Innovation #Productivity #Reliability #Automation #SemiAutomation #TurnKeySolution #ProcessOptimization #Quality #Engineering #Technology #IndustrialEquipment #HeatTreatment #Metalworking #ManufacturingIndustry #InnovationInTech #IndustrialEngineering #PLC #ProductivityBoost #EfficientOperations #CustomDesign #AdvancedTechnology #IndustrialAutomation

🚀 Exciting News for Process Safety and Efficiency in Distillation Columns! 🚀 Temperature stratification challenges in distillation columns are now met with an innovative solution! 💡 Introducing Moore Industries' SLA Multiloop Logic Solver, a game-changer in enhancing efficiency and safety. Distillation columns play a vital role across industries, but temperature imbalances can disrupt operations and pose safety risks. Traditional safety PLCs offered solutions but came with hefty costs and complexity. The SLA Logic Solver bridges this gap, offering cost-effective, efficient safety solutions. Understanding temperature stratification is key. It's caused by various factors leading to uneven temperature gradients along the column. Real-time monitoring using strategically positioned sensors is crucial for early detection and intervention. The SLA Logic Solver stands out with its attributes perfectly suited for multi-zone temperature monitoring applications. With its ability to handle multiple inputs, perform complex logic, and implement straightforward voting schemes, it ensures efficient and safe operation. In a distillation column temperature monitoring application, the SLA shines. It accepts multiple temperature inputs, calculates differentials, and triggers alarms or shutdowns as needed, ensuring quality and safety. Its simplicity in programming and cost-effectiveness make it a top choice. The efficacy of the SLA Multiloop Logic Solver is unmatched. Its advanced features empower operators to maintain optimal temperature distribution, enhancing efficiency, product quality, and safety. Plus, its scalability makes it suitable for various installations, bringing cost savings and improved productivity. Say goodbye to traditional safety PLCs and embrace the future of process safety and efficiency with Moore Industries' SLA Multiloop Logic Solver! 💪 #ProcessSafety #Efficiency #Innovation #DistillationColumns #plc #safety #automation #process

⚡️⚡️⚡️ 𝐏𝐈𝐃 𝐢𝐧 𝐓𝐈𝐀 𝐏𝐨𝐫𝐭𝐚𝐥 𝐢𝐧 𝐣𝐮𝐬𝐭 4+1 𝐬𝐭𝐞𝐩𝐬🏆 PID control is crucial in the industry for maintaining automated processes like: ● Temperature Control ● Flow Control ● Level Control ● Pressure Control ● Motion and Speed Control TIA Portal has a "𝐓𝐞𝐜𝐧𝐨𝐥𝐨𝐠𝐲 𝐎𝐛𝐣𝐞𝐜𝐭" to do this easily, just follow the next steps: 🟨🟨🟨STEP 1🟨🟨🟨 𝐂𝐨𝐧𝐟𝐢𝐠𝐮𝐫𝐞 𝐭𝐡𝐞 𝐏𝐈𝐃 𝐂𝐨𝐦𝐩𝐚𝐜𝐭 𝐁𝐥𝐨𝐜𝐤 ►Set control type (Continuous or PWM) ►Define direction of action (Direct for pump, Reverse for drain valve) ►Assign 𝒔𝒆𝒕𝒑𝒐𝒊𝒏𝒕 (𝑺𝑷) and 𝒑𝒓𝒐𝒄𝒆𝒔𝒔 𝒗𝒂𝒍𝒖𝒆 (𝑷𝑽) inputs, and scale them appropriately ►Configure output scaling for the 𝒄𝒐𝒏𝒕𝒓𝒐𝒍 𝒗𝒂𝒓𝒊𝒂𝒃𝒍𝒆 (𝑪𝑽) 🟨🟨🟨STEP 2🟨🟨🟨 𝐌𝐚𝐩 𝐈𝐧𝐩𝐮𝐭𝐬 𝐚𝐧𝐝 𝐎𝐮𝐭𝐩𝐮𝐭𝐬 ►Connect the level sensor to PV (%IW10) ►Assign SP to a constant or memory tag (%MW12) ►Map CV to the control output (%QW106) 🟨🟨🟨STEP 3🟨🟨🟨 𝐈𝐧𝐢𝐭𝐢𝐚𝐥𝐢𝐳𝐞 𝐭𝐡𝐞 𝐏𝐈𝐃 𝐁𝐥𝐨𝐜𝐤 ►Enable the PID in OB100 (Startup Block). ►Ensure Mode is set to 1 for automatic operation. STEP 4 Tune the PID Parameters ►Start with 𝘒𝘱 (Proportional gain)= 1 𝘛𝘪 (Integral time)= 10 seconds 𝘛𝘥 (Derivative time)= 0 seconds ►Adjust these values based on system performance. 💡 Tip: Increase '𝘒𝘱' for a faster response. Increase '𝘛𝘪' to reduce steady-state error. Use '𝘛𝘥' to minimize overshoot if needed. 🟨🟨🟨STEP 5🟨🟨🟨 𝐓𝐞𝐬𝐭 ►Download to the PLC and test the program on the actual system. ►Use the PID Tuning Tool for real-time optimization. ************** Can the PID control in the example be done just with a Siemens VFD? Share your experience in the comments #tiaportal #pidcontrol #plcprogramming