UNISON TEK CO., LTD.’s Post

This project, undertaken five years ago, involved converting square sheet metal into a round shape through precise bending techniques. Imagine the capabilities we have now. #SheetMetal #MetalBending #PrecisionEngineering #Manufacturing #Metalwork #EngineeringInnovation #Craftsmanship #IndustrialDesign #MetalFabrication #EngineeringExcellence

Clamping durability. Hammer friendly. If you have followed me much, you know I have mentioned “hammer friendly” several times. In the design and build of a welding fixture, that is a critical point. This is an example of why we use toggle clamps, power clamps, toggle lock clamps or whatever you know them by. What is shown here is on a tool that is back in for an upfit and I always love to look at things that have been in service for a while. In this case, 12+ years. Thousands of cycles and thousands of parts produced. The benefit of this style clamp is the mechanism is enclosed and protected from spatter. Now, in the case of this old fella, the rubber top cap has been gone for a long time. The back cover plate has been gone a long time. It still works like a champ. Granted, I stopped using this brand a while back because certain aspects no longer meet the quality of what we like to produce. The screw hole with the red arrow, is the only screw that holds the back plate on….and it only has 2 thread engagement with the screw that holds it from the factory. I worked with the manufacturer to get that resolved, but it never was. So, we have moved on from these…..but they are still working. Mounted with a 2x2 steel block (hammer friendly) and utilizing an 8mm key mounting, instead of 6mm dowel pins….that will break. In welding fixtures, durability is a must. #durability #clamping

𝘼𝙨 𝙥𝙧𝙤𝙢𝙞𝙨𝙚𝙙, 𝙝𝙚𝙧𝙚’𝙨 𝙖 𝙨𝙣𝙚𝙖𝙠 𝙥𝙚𝙚𝙠 𝙞𝙣𝙩𝙤 𝙩𝙝𝙚 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙞𝙤𝙣 𝙥𝙧𝙤𝙘𝙚𝙨𝙨 𝙤𝙛 𝙤𝙪𝙧 𝚠𝚒𝚛𝚎 𝚍𝚒𝚜𝚙𝚕𝚊𝚢 𝚜𝚝𝚊𝚗𝚍𝚜. 𝙏𝙝𝙞𝙨 𝙞𝙨 𝙟𝙪𝙨𝙩 𝙖 𝙨𝙢𝙖𝙡𝙡 𝙥𝙖𝙧𝙩 𝙤𝙛 𝙞𝙩, 𝙘𝙤𝙣𝙙𝙚𝙣𝙨𝙚𝙙 𝙞𝙣𝙩𝙤 𝙖 𝙛𝙚𝙬 𝙨𝙚𝙘𝙤𝙣𝙙𝙨. Do you like to watch the process or just see the final project? Before we reveal the stunning, powder coated, final version, each wire display stand embarks on quite the journey: It begins with material preparation, followed by #wireCutting and #laserCutting of parts. Then, the #bending of individual elements takes place, leading to the #welding of components for a solid structure. Once assembled, we move to trimming and #sanding to refine the details. Finally, it’s off for #powderCoating, then #packaging, and voilà —ready for #shipment. Each stage of the process is carefully managed to ensure high quality and precision. With attention to detail, our stands meet demanding standards. #ProductionProcess #Craftsmanship #WireStands #AttentionToDetail

Explore the art of thread-rolling craftsmanship that shapes the perfection in every detail. Witness modern laser welding techniques that redefine precision. Experience quality mass production that advances efficiency while preserving product excellence. #Craftsmanship #PrecisionEngineering #QualityProduction #LaserWelding #ManufacturingExcellence #TechnologyInnovation #Efficiency

𝗜𝗻𝗳𝗶𝗻𝗶𝘁𝗲 𝗽𝗼𝘀𝘀𝗶𝗯𝗶𝗹𝗶𝘁𝗶𝗲𝘀 𝘄𝗶𝘁𝗵 𝗮𝗹𝘂𝗺𝗶𝗻𝗶𝘂𝗺 𝗯𝗲𝗻𝗱𝗶𝗻𝗴 Aluminium bending, a craft that demands finesse, showcases the mastery of transforming flat sheets into complex shapes with seamless curves. Utilizing specialized equipment and skilled craftsmanship, aluminium undergoes controlled deformation, resulting in precise bends and angles. One of the key considerations in aluminium bending is the material's properties, particularly its elasticity and ductility. Aluminium is known for its excellent formability, allowing it to be bent into intricate shapes without cracking or fracturing. However, factors such as alloy composition, thickness, and temper can influence its behavior during bending, necessitating careful control of process parameters. Additionally, precise tooling and fixtures are often employed to support the workpiece during bending, ensuring uniform deformation and dimensional accuracy. This technique ensures the durability and structural integrity of aluminium components, crucial for various industries ranging from automotive to aerospace. Explore the limitless potential of aluminium bending! #SAGNetherlands #aluminiumbending #bending #engineering #precisioncraftsmanship

Introducing DWK steel plate frame structure: 1. The bed frame uses a steel plate welding structure, with single clamping for integral processing, ensuring the rigidity and machining accuracy of the machine body. 2. The bed frame worktable adopts a deflection-compensation single-plate design, effectively preventing interference during the bending of workpieces and addressing deformation of the slide block during bending, thereby improving the quality of bent parts. 3. The compensation amount is automatically calculated and adjusted by the CNC system, providing convenience and precision, effectively enhancing the bending accuracy of sheet metal.

Mounting cones are usually the fastest and most accurate way to get started with portable line-boring. And in theory the traditional triple-surface cast-iron design should work. But in the field all bores are not perfect circles.   We have over the years refined our mounting cones. We use full-contact cones because this works on all bores, not just the perfect ones. And we use modern low-weight material and two detachable halves to eliminate the safety risk associated with removing traditional cones.    Thru actual machining experience, we know this works better in the field.   #onsitemachining #Metalockmachines #Portablemachinetools #Metalockengineering #Lineboring 

Types of Rivets 👇 Understanding the various types of rivets and their applications can be crucial for many industries. Here's a quick overview: ➡ Solid Rivets: Used in aircraft, bridges, and building frames for their strength and reliability. ➡Blind Rivets: Ideal for automotive and aerospace industries, especially when only one side of the workpiece is accessible. ➡Drive Rivets: Common in lightweight applications such as signage and nameplates. ➡Tubular Rivets: Found in leather goods, light sheet metal assemblies, and electrical components. ➡Split Rivets: Used in softer materials like leather, plastic, or wood; often seen in book bindings. ➡Flush Rivets: Essential in aircraft and aerospace applications where a smooth aerodynamic surface is needed. ➡Cherry Rivets: Used in aerospace and high-stress applications, especially in hard-to-reach areas. ➡Self-Piercing Rivets: Widely used in the automotive industry for joining sheet metals where welding isn't feasible. #rivets #mechanicalengineering #learning #learners

𝗜𝗻𝗳𝗶𝗻𝗶𝘁𝗲 𝗽𝗼𝘀𝘀𝗶𝗯𝗶𝗹𝗶𝘁𝗶𝗲𝘀 𝘄𝗶𝘁𝗵 𝗮𝗹𝘂𝗺𝗶𝗻𝗶𝘂𝗺 𝗯𝗲𝗻𝗱𝗶𝗻𝗴 Aluminium bending, a craft that demands finesse, showcases the mastery of transforming flat sheets into complex shapes with seamless curves. Utilizing specialized equipment and skilled craftsmanship, aluminium undergoes controlled deformation, resulting in precise bends and angles. One of the key considerations in aluminium bending is the material's properties, particularly its elasticity and ductility. Aluminium is known for its excellent formability, allowing it to be bent into intricate shapes without cracking or fracturing. However, factors such as alloy composition, thickness, and temper can influence its behavior during bending, necessitating careful control of process parameters. Additionally, precise tooling and fixtures are often employed to support the workpiece during bending, ensuring uniform deformation and dimensional accuracy. This technique ensures the durability and structural integrity of aluminium components, crucial for various industries ranging from automotive to aerospace. Explore the limitless potential of aluminium bending! #Aluminized #aluminiumbending #bending #engineering #precisioncraftsmanship