Xpandur, LLC’s Post

I can manage capacity with my eyes closed... it's code for We didn't know what to expect The Company was increasing its Food Offerings Which would increase its footprint in the Distribution Centers How much more food? We don't know When will it start? We don't know This is at the SAME time Where we got more consolidated loads Way less 6' tall pallets, Way more 2' tall pallets The freight was SPEAKING to me It speaks to everybody I'm no box whisperer Here are some basic rules about food and non-food Food CAN'T be back to back with Non-Food, ever <-- Non-food CAN'T be stored above Food, ever You CAN have Food and Non-Food in the same aisle Food CAN be above Non-Food with NO segregation A minimum of 4' of separation if adjacent This is where it gets a little gnarly, but you'll understand Aisle 15 has an odd-side and an even side Next to Aisle 15 is Aisle 16... The Aisles run North to South Even side is on the West Odd side is on the East It has 100 locations Odd side goes 1, 3, 5, 7 Even side goes 2, 4, 6, 8 Lets go to the Back-to-Back Rule First The Even Side of 15 is backed up by The Odd Side of 16 So it wasn't as simple as converting Aisle 15 to Food We had to consider the segregation rule When we converted an "Aisle" to Food We had to take Even side of Aisle 15 and the odd side of Aisle 16 The other method used was for "combo" aisles Even side is on the West Odd side is on the East It has 100 locations Odd side goes 1, 3, 5, 7 Even side goes 2, 4, 6, 8 Non-Food would be... 1, 3, 5, 7 Empty pallet space (9) 2, 4, 6, 8 Empty pallet space (10) Then Food would be... 11, 13, 15, 17 12, 14, 16, 18 Without knowing HOW much Without knowing WHEN This was our dance Bleeding out an aisle To convert it for other use Is not something you do in a shift It takes SEVERAL Remember I said CAN'T You get NO passes with food segregation I had TWO FRIENDS that helped me out Partial Aisles and Empty Aisles We started compressing the freight We had dynamic slotting Another dance move We HAD to keep our eyes peeled Food is something that came in regularly But we had to pay attention to the velocity It was 6.25% of our footprint (for YEARS) (1/2 of ONE of the EIGHT zones) 100/8 = 12.5% (half that) Food ended up doubling in the Rack In the Bulk Aisles, it was only ONE And ballooned to SIX Remember We went up Before we went out We didn't need MORE space We needed to understand Our product By avoiding unnecessarily opening up aisles for the influx of 2 foot tall Non-Food Pallets We had room for the influx of Food Pallets Knowing your product Ain't just some cute phrase It's gonna require some strategy There's a BIG difference Between every aisle being full And every aisle having something in it Let's take a look, shall we? Getting Warehouses MORE thruput using the SAME hours. I offer a complimentary 30-minute discussion to walk through what that looks like for you. #strategy #business #creativity #innovation #xpandurangeamotion

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