Zane Samho’s Post

End mill Precision Milling Steel www.samhotool.com #engineering #endmill #machine #process Precision milling die steel with end mills is a critical process in the manufacturing industry, as it produces high-precision components for various applications, including automotive, aerospace, and medical devices. The precision achieved during end milling die steel significantly impacts the functionality and durability of these components. To achieve high precision, several factors must be considered, including: Machine tool selection: A rigid and accurate machine tool is essential to minimize vibrations and ensure consistent toolpaths. Tool selection: The appropriate end mill geometry, material, and coating must be chosen based on the specific die steel and machining conditions. Cutting parameters: Careful selection of cutting speed, feed rate, and depth of cut is crucial to balance material removal rate with surface finish quality. Toolpath planning: Optimized toolpaths minimize tool engagement time and reduce unnecessary tool movements, contributing to precision and tool life. Coolant application: Proper coolant application effectively removes heat from the cutting zone, reducing tool wear and improving surface finish.

Achieving Tight Tolerances in Rotor Manufacturing: Emphasizing Standard Grinding Techniques Project Overview: The "Rotor" project involves the precision manufacturing of a rotor component used in specialized machinery. This rotor, crafted from carburized casting steel (HRC35), measures φ400*250mm and demands exceptionally tight tolerances in flatness, parallelism, and perpendicularity. Guiding Question: How can tight tolerances on flatness, parallelism, and perpendicularity be achieved in rotor manufacturing? Critical Tolerances: To ensure the rotor functions correctly within its mechanical system, significant emphasis is placed on the following tolerances: Flatness 0.03 Parallelism 0.03 Perpendicularity 0.025 Maintaining these tolerances is paramount in preventing malfunctions or failures due to misalignment. Manufacturing Process: Achieving the required tolerances involves a two-step process, with a particular focus on grinding as a routine yet essential method: 1. Surface Grinding. The process begins with grinding both surfaces of the rotor. This step is not merely preparatory but a fundamental procedure to establish a perfectly flat base, crucial for all subsequent machining operations. Surface grinding is a standard technique widely recognized for its ability to achieve precise flatness in manufacturing settings. Its role in setting the stage for further precision work cannot be overstated. 2. Milling with a Gantry Mill. Following the grinding, the rotor undergoes precise milling using a gantry mill. This tool is selected for its capability to maintain and enhance the parallelism and perpendicularity achieved in the grinding stage. The precise control offered by the gantry mill is critical for adhering to the exacting standards required in rotor manufacturing. Conclusion The process outlined in this case study underscores the importance of standard grinding techniques in the manufacturing of precision components. Grinding is not just a preliminary step but a pivotal, industry-recognized practice that significantly influences the final quality of the component. By following this conventional approach, manufacturers ensure that each part meets the necessary specifications for successful integration into more complex systems, ultimately improving the overall quality and performance of their machined components. #PrecisionManufacturing #RotorProduction #EngineeringExcellence #ManufacturingProcess #TightTolerances #IndustrialMachining #CNCMachining #SurfaceGrinding #QualityControl #MachineParts

❓ How does EDM process moulds? EDM (Electrical Discharge Machining) operates on a unique principle that allows for precision machining of hard metals and complex shapes. Here's how it works: 1. Electrical Discharges: A series of controlled electrical sparks occur between the electrode and the workpiece. 2. Material Removal: These sparks generate intense heat, melting and vaporizing small amounts of material from the workpiece. 3. No Direct Contact: The electrode and workpiece do not touch; the process relies on electrical discharges in a dielectric fluid. 4. Precision and Detail: This method allows for the creation of intricate and precise designs, ideal for complex molds and hard metals. #manufacturing #tooling #plastics #plasticsindustry

🔍 Are you worried that your tubing is too small to be cut cleanly? 🔍 Introducing our EDM Slot Needles! 🎉 Ever wondered if there's a method for achieving pristine cuts on even the tiniest hypotubes? Look no further! Our EDM Slot Needles offer precisely that—clean cuts with no burrs, catering to the smallest of tubing sizes. 🛠️ How does it work? Our EDM (Electrical Discharge Machining) technology is the secret behind our burr-free cut-to-length tube parts. With EDM, we can not only cut and deburr tubes but also fabricate various features like slots, holes, patterns, and complex shapes. It's a CNC process where a program drives the wire along the designated tool path, eroding the specified path through high-frequency electrical discharges between the workpiece and the electrode. 💡 What problems does EDM solve? EDM is a game-changer when it comes to working with electrically conductive materials, including stainless steel and high-nickel alloys. This means it's perfect for fabricating all types of tubing. Whether you need intricate designs with challenging tolerances or want to push the limits of traditional machining techniques, EDM is the answer. In fact, through our relentless research and development efforts, we've pushed the boundaries to the point where EDM can effectively replace grinding for some applications! Ready to experience the precision and versatility of our EDM Slot Needles? Contact us today to learn more and discover how we can meet your most demanding requirements! #EDM #PrecisionMachining #TubeFabrication #InnovativeTechnology https://lnkd.in/gqRXAbzE

Maximize the Efficiency and Durability of Your Automated Systems with our CNC Machining Milling Aluminum Parts As manufacturers of automated machinery, maintenance and repair providers, or automation systems integrators, you understand the importance of high-quality components in driving performance and reliability. Bomei's CNC Machining Milling Aluminum Parts are engineered to meet the rigorous demands of your applications, whether you are building new systems, upgrading existing equipment, or conducting essential maintenance. Aluminum and its alloys are well-known for being lightweight yet strong, with excellent thermal conductivity and electrical properties, making them ideal for high-performance automated equipment. Studies show that aluminum corrodes up to 100 times more slowly than steel, and its corrosion rate is less than 0.02 mm per year, even in industrial or marine environments. This makes aluminum parts especially durable, ensuring a longer lifespan for your equipment, minimizing downtime during critical maintenance and repair cycles. With our advanced CNC milling technology, we can leverage these material properties to produce precision parts that enhance both the functionality and durability of your machinery. Trust Bomei to help you minimize maintenance costs and maximize uptime with parts designed for excellence. We can provide samples in just 3-5 days. Get in touch today by Lisa@bomeihardware.com to discover how we can meet your unique needs with custom solutions for any project. #CNCmachining #Metalfabrication #Custommanufacturing #MachineShop #Metalworking #Precisionmachining #CNC #machinery #manufacture

Save time ⏱️ with high precision Part Leveling Machine from KOHLER Maschinenbau GmbH. Ever calculated your extra costs 💸, when you are not using a part leveling machine? 👉better flatness 👉less tensions 👉less rework 👉more efficient downstream processes ❓Questions?

𝗦𝗮𝘃𝗲 𝘁𝗶𝗺𝗲 𝗶𝗻 𝘀𝗵𝗲𝗲𝘁 𝗺𝗲𝘁𝗮𝗹 𝗺𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴 𝘄𝗶𝘁𝗵 𝗮 𝗞𝗢𝗛𝗟𝗘𝗥 𝗽𝗮𝗿𝘁 𝗹𝗲𝘃𝗲𝗹𝗶𝗻𝗴 𝗺𝗮𝗰𝗵𝗶𝗻𝗲! Reworking metal sheets to remove unevenness after stamping, laser cutting, or other thermal cutting processes can be time-consuming and costly. That's where our KOHLER Peak Performer leveling machine comes in, making a significant difference in your production efficiency. The director of Lasspektrum stated that instead of reworking 4,000 pieces in 3 weeks, with a Peak Performer part leveling machine he is able to have it done in one hour and a half! Because the Peak Performer part leveling machine drastically reduces the time needed to rework sheet metals, delivering perfectly flat and stress-free sheets in record time. By ensuring optimal flatness, the machine enhances the efficiency of subsequent processes like welding, bending, and assembly. Discover how the KOHLER Peak Performer can transform your production line, making it more efficient and cost-effective! #KOHLERMaschinenbau #ManufacturingExcellence #SheetMetal #ProductionEfficiency #Welding #Bending #Assembly

For CK Carbide Cylindrical Shank Hydraulic Chuck BBT/BDV/HSK-A Type The CK Carbide Cylindrical Shank Hydraulic Chuck is designed for use with BBT, BDV, and HSK-A type toolholders. Here are some key features: 1.Hydraulic Damping: The chuck incorporates hydraulics to enhance damping, resulting in improved machining stability. 2.Short Projection Length: Designed for short projection lengths, it allows for large insertion depths. 3.High Rigidity: The integral sleeve construction ensures stable precision and high rigidity. 4.Runout Accuracy: Dual oil pressure points contribute to better runout accuracy. Additionally, the CK Boring System offers modular accessories for a wide range of tool layouts. If you’re interested in the technical details, the chuck comes in a 20 mm diameter for VDI 30 and 40 interfaces, and there’s also a cylindrical shank version for turning/milling centers with through-coolant. Let me know if you need further assistance! 😊 #BIG Tools #Clamping Technology #Tool Holders #Hydraulic Chucks #Machine #Machinery #Manufacturer #Design https://lnkd.in/g5tDmwse

See the variety of copper products in the pallets? Copper is often used to make electrodes in mold making because it is easy to machine and can withstand the high temperatures of the EDM process. Pictured here is an in-house double-head EDM in action. Dual-head EDM (Electrical Discharge Machining) is an advanced manufacturing technology that uses two separate electrode heads to machine a workpiece simultaneously. This technology can greatly improve productivity and machining accuracy, and is particularly suitable for parts with complex or symmetrical shapes. 🛠️🔩 #MechanicalMachining #ElectricalDischargeMachining #CopperElectrodes #MoldManufacturing #DoubleHeadEDM 🏭💡

Transforming Machining Efficiency with Helical Milling The Challenge: The client was grappling with long cycle time for a specific milling operation using high-feed machining strategy resulting in a total machining time of approximately 1 hour per part. This inefficiency was hindering production capacity and increasing costs. The Solution: To address this issue, we decided to explore alternative cutting tools, after careful analysis, we opted to replace the high feed mills with S90LN helical milling cutters designed with a spiral flute configuration & tangential insert mounting. The Implementation: The client implemented the helical milling cutters into their machining process, making adjustments to the cutting parameters based on the tool's capabilities. This included optimizing feed rates, spindle speeds, and depth of cut. The Results: The transition to helical milling cutters yielded remarkable results. The machining time for the previously challenging operation was dramatically reduced from 1 hour to a mere 8 minutes. This represents a 92% reduction in cycle time. Conclusion: By switching to S90LN helical milling cutters, we dramatically improved production efficiency. This game-changing move has led to increased output, reduced costs, and better part quality. Want to learn more about how this innovative tool can revolutionise your manufacturing process? Let's connect! #manufacturing #efficiency #innovation #helicalmilling #successstory