Zulfikar Umar’s Post

Enhance equipment performance and reduce downtime with our state-of-the-art equipment management solutions By closely tracking production equipment, you ensure optimal functioning, eliminating breakdowns and delays #EquipmentPerformance #DowntimeReduction #StateOfTheArtSolutions https://zurl.co/xecO #BOne #Settyl #digitaltransformation #SmartManufacturing

Reliability is the probability an item will function correctly when needed, for the period required, in the specified environment. Are you getting the most out of your industrial equipment? We've got you covered. #TEAMEMS

Did you know that up to 50% of rotating equipment failures are due to misalignment? Proper #alignment is critical for maximizing asset performance while minimizing equipment downtime, wear and tear, and #maintenance costs. With advanced #lasershaftalignment tools from #FlukeReliability and #Pruftechnik, you can adapt to any asset, user, or situation.

"Successfully completed a step-by-step machine installation! From careful delivery to precise calibration, each stage ensures optimal performance and efficiency. A seamless process that guarantees reliability and productivity for the long term. Count on expert installation for maximum machine uptime. #MachineInstallation #Efficiency #PrecisionEngineering"

🔧 Why Regular Calibration Saves Money Investing in regular calibration isn't just about maintaining accuracy—it's a smart financial decision. Regular calibration ensures your equipment runs efficiently, reducing the risk of costly breakdowns and preventing inaccuracies that could lead to expensive errors. By keeping your tools in top condition, you avoid unexpected repair costs, extend the lifespan of your equipment, and ensure consistent product quality. Don't wait for issues to arise—save money in the long run with regular calibration. #CalibrationSavings #TruckScales #RailroadScales #WeighingSolutions #PrecisionMeasurement #PreventativeMaintenance #ScaleMaintenance #CostSavings #scaleinstallation #precision #industrialscale #businesssolutions #qualitycontrol #scaleandmeasure #ISM #forcecalibrations #scalerepair #weighingsystems #houston #industrialscaleaandmeasurement

𝗧𝗵𝗲 𝗯𝗶𝗴𝗴𝗲𝗿 𝗽𝗶𝗰𝘁𝘂𝗿𝗲 - 𝘍𝘳𝘰𝘮 𝘧𝘪𝘳𝘴𝘵 𝘧𝘪𝘹 𝘳𝘦𝘱𝘢𝘪𝘳 𝘵𝘩𝘳𝘰𝘶𝘨𝘩 𝘵𝘰 𝘭𝘪𝘧𝘦𝘵𝘪𝘮𝘦 𝘳𝘦𝘭𝘪𝘢𝘣𝘪𝘭𝘪𝘵𝘺 At AVTPUMP we pride ourselves on providing our customers with exceptional customer service. Our employees are passionate pump professionals who strive to do a great job for our customers. We build long-term relationships with our customers and work as partners to ensure reliable pumping systems and minimise plant downtime.   ✅ 𝗥𝗼𝘁𝗮𝘁𝗶𝗻𝗴 𝗘𝗾𝘂𝗶𝗽𝗺𝗲𝗻𝘁 𝗦𝘂𝗽𝗽𝗹𝘆 - As a truly independent company with many pump OEM partnerships we select the right equipment for your application. Technical experts carry out system analysis to ensure suitability and long-term reliability.             ✅ 𝗢𝘃𝗲𝗿𝗵𝗮𝘂𝗹, 𝗥𝗲𝗽𝗮𝗶𝗿 & 𝗨𝗽𝗴𝗿𝗮𝗱𝗲 - We are ideally placed to support your needs with three excellently equipped UK workshops where all work is carried out to OEM standards (or better) using genuine spares and best-practice overhaul techniques with a fully detailed digital photographic report.                         ✅ 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗜𝗺𝗽𝗿𝗼𝘃𝗲𝗺𝗲𝗻𝘁𝘀 - Reliability goes beyond the initial repair of equipment, we take failure modes into account and conduct full Root Cause Analysis on all works undertaken. Considerations are given to Standardisation, Obsolescence and Mean Time Between Repair. ✅ 𝗢𝗻𝗴𝗼𝗶𝗻𝗴 𝗽𝗮𝗿𝘁𝗻𝗲𝗿𝘀𝗵𝗶𝗽 - Failure tracking and regular reliability meetings provide an opportunity to recommend improvements, carry out bad actor reviews and provide support to resolve issues and extend the life of the equipment. To find out how you can make AVTPUMP your rotating equipment reliability partner, contact me via direct message or email me Neil.Burtoft@avtpump.com #Askanexpert | #engineeringexcellence | #reliabilitypartner | #pumprepair | #pumpsupply | #rotatingequipment | #equipmentreliability | #safetymatters

EMS Grand Rapids posted this simple, but powerful, definition. With it, you can simply estimate your expected cost due to failure for a machine over its lifetime: With reliability (as defined) = R, cost of failure = (1 - R) x (cost to repair/replace + cost of downtime x time to repair/replace)* You can compare this expected cost with the up-front and lifetime costs (if any)** of mitigating measures and make an informed decision on whether to take those measures. For example, an AEGIS ring for a motor on a drive might cost a few hundred dollars. How does that compare to the expected cost of motor bearing failure due to electrical damage? *This equation assumes the equipment fails at most once over its lifetime... not always the case! So it is a lower limit. At R = 0.95, there is ~ 0.1% risk of repeated failures; at R = 0.9, the risk is over 1%. To continue the example of motors on drives, estimates of failure rates due to electrical bearing damage range from 20% up to 50%, giving R = 0.8 at most, even neglecting other failure modes. **To be more rigorous, you would also calculate R with the mitigating measures in place, and add the expected cost of failure with mitigation to the up-front and lifetime costs of mitigation. The lifetime costs can include maintenance to the mitigation (like adjusting carbon brushes) and increased power consumption (due, for example, to voltage drop caused by VFD output filters).

Establishing a correct initial alignment, or maintaining a parallel position, is perhaps the most critical preventative maintenance procedure for all types of rotary equipment. The T-Trac® Precision Beam Alignment System mechanically measures the distance between two surfaces; like the distance between trunnion/support roller faces and tire faces on rotary kilns or dryers. Interpretation of these measurements allows for precise adjustments which increase the lifespan of the rotary unit’s components. Add one to your maintenance program!

Following an Online Partial Discharge assessment which displayed high PD levels, Martec asked our client to please switch off for us to conduct a visual inspection. the photo below showcases one of the PD findings. An exellent example of why periodic online PD assessments should take place. In this case, the client had an oil leak into the stator and the stator was never cleaned propperly, which in time caused the PD on the stator. We ended up with a happy client with this finding as this is a critical motor for the client and if it failed, the result would have been not just equipment damage, but financial losses worth millions. #conditionmonitoring #onlinePD #predictivemaintenance #partialdischarge #rotatingmachines #electricalstresses

Say goodbye to missed details during equipment inspections! 👋 Our new Inspection Steps feature lets you break down checks into detailed pass/fail steps, ensuring nothing gets overlooked. Learn how to enable and start using this powerful upgrade on our blog - https://lnkd.in/eRVPgHr6 #D4H #EmergencyManagement #EquipmentMaintenance #EquipmentInspection #Innovation