Home Appliances I

Home Appliances I

§1. Global Market = USD290,000,000,000 (2020)

Market share: S. Korea, 25.7%; China, 19.3% (including former Japanese companies, such as Toshiba, Sanyo etc.); Japan (meaning Panasonic and Hitachi), 8.8%.

Japanese home-appliances market was JPY8,548,800,000,000 in 2020, and is expected to be JPY8,130,300,000,000 in 2021.

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(cf. 1) Japanese technologies are also still attractive. For example,

  1. Microwaves are also inverter-controlled in Japan -- Global: ON/OFF;
  2. Induction-heating (IH: P ∝ [ρμf]^1/2 (NI)^2, where P is the power, ρ is the resistivity of the conductor, μ is the absolute magnetic permeability, f is the frequency of the alternating current, N is the turn of the coil, and I is the current.) rice cookers, which are, needless to say, inverter-controlled, are changing heating areas three-dimensionally every 40 microseconds. The frequency, f, has been increased to, e.g., 60 kHz or 90 kHz. In addition, N has been increased and the copper loss, related to ρ^1/2 I^2 that can be thermally increased, has been decreased. Then, you can "generally" use non-magnetic hardware for IH cookers. For IH rice cookers, the multi-layered hardware, including a stainless metal layer, is used.

This does not just mean Japanese cooking-machines are convenient.

  1. High-frequency dielectric heating has been used for industrial processes such as drying, and can be used for chemical syntheses, such as fatty acid esters, through which the energy consumption was 50% of thermal reactions.
  2. High-frequency induction heating has been used for the surface hardening of metal parts.

Supplementary

When you use microwaves for cooking, H2O-molecular vibrations are not excited, instead, H2O-molecular rotations are excited.


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  1. At the moment when the microwave interacts with an H2O molecule and excites an H2O-molecular rotation, the wave contracts to a photon.
  2. The difference between energy levels of molecular rotations is small, thus, microwaves having the energy ranging 10^-6 - 10^-3 eV can excite molecular rotations. Because of the small energy difference between the levels, the probability density function on rotational energies can be described by using Maxwell-Boltzmann statistics at room temperature having the energy of 2.6 × 10^-2 eV.
  3. In contrast, molecular vibrations having the energy ranging 10^-3 - 1 eV cannot be excited by microwaves, instead, can be excited by infrared.
  4. At the cryogenic temperatures, even molecular rotations can be at the lowest energy level, called the ground state.
  5. In order to decrease the temperature, at which molecular rotations can be at the ground state, Stirling refrigerator, Gifford-McMahon refrigerator, Pulse-Tube refrigerator etc. can be used:

Stirling refrigerator

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  1. Compression and heat exchange at the left side.
  2. Both the right and left side pistons move to the right. The refrigerant is cooled via the regenerator.
  3. Expansion and heat exchange (cooling) at the right side.
  4. Both the right and left side pistons move to the left. The refrigerant is warmed via the regenerator (the regenerator is cooled).
  5. The phase difference between the left-side piston (for compression) and the right-side piston (for expansion) is ideally 1/4 of the cycle.
  6. まあ熱力学なんだが、この辺はどちらかというと機械屋の分野だ。ちなみに、理想気体だと断熱自由膨張/圧縮する際には その理想気体の体積が微小に変化しても内部エネルギーは変化しない:(∂U/∂V)T = 0。理想気体でないから内部エネルギーが変わる。このおかげで、後述するようにエアコンや冷蔵庫で部屋や庫内を冷やせるし、逆に熱をくみ上げることもできる。ところで、我々の生活圏内では水素の逆転温度よりも高くなっているので、水素の挙動は逆になることに注意:H2 & NH3 Combustion Technologies (& economy a lot) -- The Way to Become the "Full-Fledged" Energy for Solar & Wind. | LinkedIn

Gifford-McMahon refrigerator

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  1. (a) The displacer is located at the bottom. The low-pressure valve is closed, and the high-pressure valve is opened. Then, the high-pressure gas (e.g., helium) is filled into the room-temperature side of the displacer (right).
  2. (b) The displacer is going up toward the top. Helium is cooled at the regenerator (left), and filled into the low-temperature side of the displacer.
  3. (c) The displacer is located at the top. The high-pressure valve is closed, and the low-pressure valve is opened.
  4. (d) The displacer is going down toward the bottom. The helium filled in the low-temperature side of the displacer is exhausted through the regenerator. Since helium experiences the adiabatic expansion, the temperature is further decreased. The regenerator is cooled.

Pulse-Tube refrigerator

The stretching/shrinking standing wave of the gas pressure is used as the displacer, instead of the mechanical one. The progressing mass-transfer wave, which has the phase delay to that of the pressure wave, carries the energy (the heat). The appropriate pressure-vibration source design, the regenerator design, and the tube design can result in the practical-level entropy-flow: this is a kind of dissipative structure, which should be considered from a viewpoint of fluid mechanics, thus, goes beyond the scope of this post.

  1. The 1st generation: pressure wave generator -- room temperature heat exchanger -- regenerator -- low-temperature heat exchanger -- pulse-tube ( -- high-temperature heat exchanger - buffer).
  2. The 2nd generation: ... -- pulse-tube -- high-temperature heat exchanger -- orifice -- buffer.
  3. The 3rd generation: the upstream of the regenerator and the downstream of the pulse-tube is bypassed.
  4. The 2nd and the 3rd generations are for better phase control.

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3He-4He Dilution refrigerator(<= 100 mK)

Cooling via 3He adiabatic expansion into the 4He superfluid.

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Nuclear adiabatic demagnetization(~μK)

Cooling the refrigerant via forced alignment of Cu nuclear-spin (I = 3/2) followed by spontaneous dealignment, resulting in the Cu nuclear-spin entropy increase to N k log4 (resulting in the corresponding refrigerant entropy decrease).

Laser cooling

Cooling for gaseous atom by using Doppler effect:

  1. The light having a longer wavelength than absorption wavelength is irradiated onto the moving atom.
  2. Only the atom coming from the front can adsorb the light and be excited because of the Doppler effect.
  3. The excited atom emit the light anyway.
  4. The move of atoms become slower and slower -- the temperature is decreased.


§2. Product-Specific Market Share (2020)

§2. 1. Television

  1. Samsung (S. Korea), 16.6%
  2. TCL (China), 11.6%
  3. LG (S. Korea), 11.3%
  4. Hisense (China), 7.0%
  5. Skyworth (China), 6.0%

Domestic market share:

  1. SHARP (Hon Hai, Taiwan) 22.8%,
  2. REGZA, former Toshiba (Hisense, China) 18.1%,
  3. Sony 14.8%,
  4. Panasonic 12.8%,
  5. Hisense (China) 10.5%.

(cf. 2) Display devices market:

  1. Large-size market: LC, 51.6 billion dollars; OLED, 2.8 billion dollars.
  2. Middle/Small-size market: LC, 29.5 billion dollars; OLED, 25.1 billion dollars.

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Quantum dot LED has also been used as the backlight for LCD.

According to Quantum Dot Physics: A Guide to Understanding QD Displays (samsungdisplay.com),

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En = n^2h^2 / 8ma^2, where 0 <= x <= a.

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Furthermore, μ-LED has been expected as the next display technology (practically for small gadgets).

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Quantum dot LED is also under research.

§2. 2. Air Conditioner

  1. Gree (China), 23.1%
  2. Midea (China), 17.7%
  3. Haier (China), 8.6%
  4. LG (S. Korea), 5.5%
  5. Hisense (China), 4.7%

Domestic market share:

  1. Panasonic 22%,
  2. DAIKIN 18%,
  3. Mitsubishi Electric 16%,
  4. Hitachi 14%,
  5. Fujitsu General 10%.

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At 20-35 oC, and at 60%RH or higher, things in the house get moldy.

At 20-35 oC, and at 55%RH or higher, ticks propagate.

Therefore, we need this (red, condenser; blue, evaporator -- changeable just via valve-control),

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In addition, we need automatic cleaning:

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Although the penetration rate of air cleaners has reached 44.6% (the pre-filter are usually coated with catechin, chitosan etc. that can kill viruses/bacteria),

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we also want air conditioners equipped with viruses/bacteria-killers like air cleaners:

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(cf. 3) Global HVAC market share: DAIKIN 10.7%, Midea 10.3%, Gree 8.8% etc. The market was 202 billion dollars in 2020.

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Supplementary

Simple explanations on refrigerating cycle:

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  1. The compressor 4 increases the refrigerant gas pressure and temperature to a higher temperature than the outside temperature.
  2. At the condenser 1, the refrigerant disposes the heat to the outside.
  3. At the expansion valve 2, the refrigerant experiences Joule–Thomson expansion, then the pressure of the refrigerant is decreased and the temperature of the refrigerant is decreased to a lower temperature than the room temperature.
  4. At the evaporator 3, the refrigerant is warmed by the room air, thus, the room air is cooled by the refrigerant.
  5. The refrigerant reaches the compressor 4, again.

At the temperatures lower than the inverse temperature, the temperature of the refrigerant experiencing Joule–Thomson expansion is decreased, since:

  1.  At the temperatures lower than the inverse temperature, intermolecular attractive force is dominant, since the kinetic energies of molecules are low and the pressure is low, thus intermolecular collisions frequency is low.
  2. Then, Joule–Thomson expansion (= adiabatic expansion) results in the loss of intermolecular attractive force (= the cause of the negative potential energy is lost),
  3. However, the total energy must be kept, since it is an adiabatic process. Then, the molecular kinetic energy (= temperature) is decreased in order to compensate the above-mentioned loss of the negative potential energy.

(cf. 4) In contrast, at the temperatures higher than the inverse temperature, the temperature of the refrigerant experiencing Joule–Thomson expansion is increased, since:

  1.  At the temperatures higher than the inverse temperature, intermolecular repulsive force is dominant, since the kinetic energies of molecules are high and the pressure is high, thus intermolecular collisions frequency is high.
  2. Then, Joule–Thomson expansion (= adiabatic expansion) results in the loss of intermolecular repulsive force (= the cause of the positive potential energy is lost),
  3. However, the total energy must be kept, since it is an adiabatic process. Then, the molecular kinetic energy (= temperature) is increased in order to compensate the above-mentioned loss of the positive potential energy.

So, a potential, which is somewhat similar to Lennard-Jones potential must be considered:

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  1. For example, the mean free path of N2 is 67.6 nm at 298 K and at 1 atm (the inverse temperature of N2 is 851.7 K at 1 atm): under this condition, intermolecular attractive force is dominant. Then, Joule–Thomson expansion (= adiabatic expansion) results in the loss of intermolecular attractive force (= the cause of the negative potential energy),
  2. However, the total energy must be kept, since it is an adiabatic process. Then, the molecular kinetic energy (= temperature) is decreased in order to compensate the above-mentioned loss of the negative potential energy. This is the behavior characteristics of N2 at 298 K and at 1 atm.
  3. In contrast, the mean free path of H2 is 130 nm at 298 K and at 1 atm (the inverse temperature of H2 is 224.0 K): under this condition, intermolecular repulsive force is dominant. Then, Joule–Thomson expansion (= adiabatic expansion) results in the loss of intermolecular repulsive force (= the cause of the positive potential energy),
  4. However, the total energy must be kept, since it is an adiabatic process. Then, the molecular kinetic energy (= temperature) is increased in order to compensate the above-mentioned loss of the positive potential energy. This is the behavior characteristics of H2 at 298 K and at 1 atm.
  5. The mean free path of H2 can be decreased at the cryogenic temperatures, then, the intermolecular collision frequency can be decreased, resulting in the temperature decrease when experiencing Joule-Thomson expansion (H2 & NH3 Combustion Technologies (& economy a lot) -- The Way to Become the "Full-Fledged" Energy for Solar & Wind. | LinkedIn).
  6. Note that the temperature is increased when H2 is filled into the 70-MPa high-pressure tank: initially, via Joule-Thomson expansion (an adiabatic expansion process); finally, as the result of the increase in the intermolecular repulsive force (not via an adiabatic process). Thus, pre-cooling is required.

(cf. 5) Gas Science ガスの科学 (pupukids.com): Above the inverse temperature line, Joule–Thomson expansion results in the temperature increase. Below the inverse temperature line, Joule–Thomson expansion results in the temperature decrease.

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Dehumidification machine / DAIKIN:

  1. Room air is dehumidified through the desiccant element.
  2. The part of the room air is warmed by the heater, then exhausted to the outside with the water desorbed from the desiccant.
  3. The machine is activated when the relative humidity becomes 60%RH or higher.

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This can be used for dehumidification/humidification:

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§2. 3. Refrigerator

  1. Haier (China), 17.1%
  2. Whirlpool (USA), 11.1%
  3. Electrolux (Sweden), 7%
  4. LG (S. Korea), 6.5%
  5. Samsung (S. Korea), 6.1%

Domestic market share:

  1. Panasonic 22.7%,
  2. SHARP (Hon Hai, Taiwan) 20.4%,
  3. Hitachi 17.9%,
  4. Mitsubishi Electric15.2%,
  5. Toshiba (Midea, China) 9%.

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The Japanese customers need (1) quick-freezing by using the cold-air shower, and then, the cold foodstuff must be cut very easily with a kitchen knife, (2) one-week preservation at - 1 oC, (3) sterilization by using LEDs or plasmacluster etc., (4) ethylene must be decomposed, (5) at least one storage room that can become a freezer, a refrigerator, and a the room for vegetables.

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Particularly, fresh-vegetables storage is, kind of, a MUST item -- AI controls the temperature and the humidity (about 95%!). The mist-charge is usually equipped with a bacteria killer.

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(cf. 6) By the way, the cold chain market was 233.8 billion dollars in 2020, and expected to become 340.3 billion dollars in 2025.

Supplementary

Simple explanation on refrigeration cycle

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  1. The compressor increases the refrigerant gas pressure and temperature (a higher temperature than the outside temperature),
  2. At the condenser, the refrigerant disposes the heat to the outside.
  3. At the capillary tube exit, the refrigerant experiences Joule–Thomson expansion, then the pressure of the refrigerant is decreased and the temperature of the refrigerant is decreased to a lower temperature than the store room temperature,
  4. At the evaporator, the refrigerant is warmed by the store room air (the store room air is cooled by the refrigerant), then,
  5. The refrigerant reaches the compressor, again.
  6. In the capillary tube, the refrigerant pressure is decreased in accordance with Bernoulli's principle, (1/2)v^2 + p/ρ = const.

There are many kind store rooms: a chill room (0 - 6 oC), an ice-making room, an instant-freezing room (-5 - -18 oC), a room for vegetables (3 - 9 oC), a freezer (^222 - -16 oC).

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The cold air distribution is manipulated via the duct structure, the dampers.

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Some have two evaporators: one for a chill room, the other for freezers.

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The ice, which grows on the evaporator, must be eliminated. So, the radiant heater is located near the evaporator. Infrared light is reflected by the Al foil located under the radiant heater. The plasma frequency of Al, which results from the electronic configuration of Al, is much higher than the frequency of infrared light, thus, infrared light cannot be absorbed.

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Hitachi's Frost-Recycle Cooling means it uses the latent heat of ice-melting:

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  1. The frost can be white, since the ice crystal size is much smaller than the wavelengths of the visible light, thus, all of the visible light can result in Rayleigh scattering.
  2. The latent heat of ice-melting, dQ = TdS, is all used for the entropy increase dS > 0, thus, the temperature, T, does not change.

§2. 4. Washing Machine

  1. Haier (China), 18.9%
  2. Whirlpool (USA), 15.4%
  3. Midea (China), 9.0%
  4. LG (S. Korea), 7.6%
  5. Electrolux (Sweden), 7.0%

Domestic market share (perhaps):

  1. Hitachi 28.2%,
  2. Panasonic 26.8%,
  3. Toshiba (Midea, China) 18.8%,
  4. SHARP (Hon Hai, Taiwan) 13.1%,
  5. Sanyo (Haier, China) 6.0%,
  6. Mitsubishi electric 2.9%,
  7. Haier (China) 1.8%,
  8. Aqua (Haier, China) 1.4%,
  9. Private brand 0.4%,
  10. LG (Korea) 0.3%.

Japanese customers want (1) ultrafine bubble, (2) AI that can change the washing procedure depending on detergents, (3) hot-water washing optimized for enzymes etc.

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Supplementary

Fully automatic washer/dryer has recently become heat-pump based.

Simple explanation on bath-room dryer, which is also heat-pump based.

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  1. The dry warm air dries wet clothes.
  2. The dry warm air is warmed at the condenser.
  3. Before that, the air is cooled and dehumidified at the evaporator.
  4. Before that the air was wet and warm because of the wet clothes.

§2. 5. PC

  1. Lenovo (China), 25.0%
  2. HP (USA), 24.9%
  3. DELL (USA), 16.4%
  4. Apple (USA), 6.7%
  5. Acer (Taiwan), 6.2%

Domestic market share:

  1. NEC & Lenovo (China) 22.0%,
  2. Fujitsu & Lenovo (China) 15.2%,
  3. followed by ASUS (Taiwan) etc.

Wafer capacity at Dec-2019 -- by geographic region

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(cf. 7) Although BIOS program is stored in FLASH, BIOS startup needs SRAM. The charge-backup (meaning 0 or 1) for SRAM by a small battery is required for the quick start -- SRAM is not a non-volatile memory, but the data can be retained for a relatively long time because of the flip-flop. Therefore, a small battery is enough to back up the charges (meaning, not a single-electron transistor) in the SRAM.

For example,

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According to マザーボードミュージアム PC CHIPS M591 (funkygoods.com),

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This is FLASH memory. Non-volatile.

§3. Items Expected to Grow

§3. 1. μ-BEV

Hong Guang Mini EV (China & GM). 9.3 kWh, JPY450,000

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Ami (Citroën, France). 5.5 kWh, JPY750,000.

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FOMM (& Yamada HD, Funai Electric, Yasuda Denki etc.). 12 kWh, JPY2,500,000.

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C+pod (TOYOTA). 9 kWh, JPY1,650,000.

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Note that e-Apple (e.g., JPY1,000,000) and e-mo (JPY547,800), are not shown here, since they are, strictly speaking, categorized as 1-seater motorized bicycles (< 0.6 kWh, e.g., 0.59 kWh).

§3. 2. Stationary Battery

Enphase Energy (USA).

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SHARP (Hon Hai, Taiwan).

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Kyocera

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According to Mitsubishi Research Institute, it can reach the break-even, when the battery-system cost goes down to, at least, JPY90,000/kWh (cf., JPY131,667-164,583 for Enphase). The customers should get their money’s worth. For this, the battery cost needs to be decreased to JPY34,000/kWh. Note that 6.1 kWh/day is consumed for one person, 10.4 kWh/day for two, 12.2 kWh/day for three, and 14.7 kWh/day for five.


by T. H.

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