Additive Manufacturing Market - Forecast, 2024 - 2030

Additive Manufacturing Market Overview:

Additive Manufacturing Market size is estimated to reach US$96.7 billion by 2030, growing at a CAGR of 21% during the forecast period 2024-2030. Ease of Manufacturing Complex Design and Relatively Lower Production Cost for Rapid Manufacturing are expected to propel the growth of Additive Manufacturing Market.

Additionally, Increasing focus on metal additive manufacturing technologies. Researchers and companies have been actively working on expanding the range of metals and alloys available for AM. This includes not only traditional metals like titanium, aluminum, and stainless steel but also high-performance alloys for specialized applications. The development of new metal powders suitable for various AM processes has been a focus area. The integration of Additive Manufacturing with traditional manufacturing processes in companies were exploring hybrid manufacturing approaches that combine the strengths of additive and subtractive methods. This integration aimed to leverage the design flexibility of Additive Manufacturing and the efficiency of traditional methods to optimize production workflows. These factors impact the growth in Additive Manufacturing Market.

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COVID-19 / Ukraine Crisis - Impact Analysis:  

• The COVID-19 pandemic had a mixed impact on the Additive Manufacturing (AM) market. While disruptions in global supply chains initially posed challenges for material sourcing, the flexibility of AM processes proved beneficial in addressing urgent needs for medical equipment and components. The demand for 3D printing surged during the pandemic, with AM technologies being utilized for the rapid production of ventilator parts, face shields, and other critical supplies. The crisis highlighted the agility of AM in responding to unforeseen challenges and increased awareness of its potential across various industries.
• The situation in Ukraine had indirect effects on the Additive Manufacturing (AM) market, primarily through broader geopolitical and economic repercussions. Disruptions in supply chains, especially for metals and other raw materials used in AM processes, were potential concerns. Additionally, uncertainties in global markets may have influenced investment decisions and R&D activities in the AM sector. However, the impact varied depending on the resilience of individual companies and their exposure to the geopolitical developments.

Key Takeaways:

North America Dominated the Market

Geographically, in the Additive Manufacturing market share, the North America region has held a dominant market share of 41% in 2023, Rising government investments and projects in the United States for additive manufacturing have also raised the growth of the market. For instance, to address the challenges in single laser melting (SLM), America Makes awarded GE Global $2.6 million to build an open-source, multi-laser production machine and AM platform. Additionally, in Canada, the rising partnership between research universities in the field of additive manufacturing is also influencing the growth of the market. U.S. is anticipated to lead the global additive manufacturing market with the largest installed base for 3d printer in the world. With such a dominant presence of the 3d printers in the country U.S. is likely to contribute more than one third in the revenue generated by additive manufacturing worldwide.

Metal is the Fastest Growing Segment

In the Additive Manufacturing Market forecast, the Metal segment is estimated to grow with a CAGR of 23.5% during the forecast period. Metals are a better option for 3D printing compared to plastics, as they have more industrial usage. Often the 3D metal printing shows itself to be unique as the new technologies can readily surpass what was offered by traditional processes. In AM of metals a powder feedstock or more rarely a wire is fully melted by the energy input of a laser or electron beam and transformed layer by layer into a solid part of nearly any geometry. The most popular processes for AM of metals are Laser Beam Melting (LBM), Electron Beam Melting (EBM) and Laser Metal. In a survey conducted across the globe, about 23% of the 3D printing materials used are metals. The 3D printing metals segment is also poised to grow as it has a competitive edge over other plastic materials used in 3D Printing. Metal 3D printing is too expensive, furthermore other companies, like Desktop Metal and Markforged, are developing approaches to manufacture affordable metal 3D printers.

Aerospace to Hold Largest Market Share

According to the Additive Manufacturing Market analysis, the Aerospace segment is estimated to hold the largest market share of 34% in 2023, the aerospace and defense industry is a perfect example of how to use additive manufacturing (AM) (commonly referred to as 3D Printing) to produce components that are heavier and lighter than parts manufactured using conventional manufacturing methods. Additive manufacturing or 3D printing has applications in the aerospace industry such as engine compartments, cabin accessories, air ducts among others. NASA researchers are looking into how electroplated SLA parts perform in space. Engineers at NASA’s Goddard Space Flight Center designed brackets that were 3D printed on printers, electroplated, and sent to space aboard a summer 2022 SpaceX commercial resupply services (CRS-25) mission to the International Space Station (ISS). The results could inform how NASA and possibly other aerospace manufacturers may incorporate electroplating and additive manufacturing into potential future product plans.

Ease of Manufacturing Complex Design

he basic physical difference in how objects are made with the additive manufacturing process produces some major functional differences when compared with other traditional manufacturing processes. The most significant of these functional differences is the ability of additive manufacturing to produce complex geometries that would be difficult or impossible to achieve using conventional manufacturing methods. These intricate geometries are also stronger and lighter than their conventional counterparts. Additive manufacturing eliminates the additional costs normally associated with creating more complex objects. A highly complex component usually costs much more using conventional methods. This is primarily because conventional fabrication methods rely on the conversion of three-dimensional illustrations into two-dimensional drawings for fabrication, as well as the labor cost of assembling such components. However, regardless of the complexity of a component, the method in additive manufacturing is the same. Thus, no additional cost is incurred for manufacturing complex designs using additive manufacturing.

Relatively Lower Production Cost for Rapid Manufacturing

The manufacturing companies experience various benefits while using additive manufacturing methods to produce objects. Since the complexity of the component has little or no impact on the manufacturing time and costs, additive manufacturing is ideal for low-cost production as well as small and (very) large series. Design changes can be implemented quickly at a low cost. Metal structures are made up of atom by atoms in additive manufacturing, as opposed to subtractive approaches like chemical etching. As a consequence, almost every piece of metal is utilized during the production process, with almost no waste of material and reducing material wastage. When using additive manufacturing, all of the extra features that are needed for the assembly, such as fasteners, brazing, or welding, can be omitted. Thus, additive manufacturing also reduces assembly costs.