All weather / Offshore proof / Submerge tested /  In 5 seconds, attach threaded stud to structural  steel

All weather / Offshore proof / Submerge tested / In 5 seconds, attach threaded stud to structural steel

Simple, quick and high-quality threaded stud attachment to steel

Attaching struts, base plates, grating, and cable ladders to structural steel can be challenging, with traditional fastening methods like welding, through-bolting, and clamping.


Traditional Methods and Their Drawbacks:

  • Welding in 10 steps: Requires surface preparation, certified or skilled workforce, power for welding machine, fire watch, and touch-up (re-painting), which involves multiple steps and long wait and application time.

1. Surface preparation of base material
2. Surface preparation of strut
3. Leveling and positioning the strut
4. Welding strut to steel
5. Cooling off - Fire watch
6. Weld cleaning
7. Weld cleaning
8. Weld cleaning
9. Touch up - Painting
10. Paint to dry

  • Through-Bolting in a few steps: Requires drilling steel base material, touch-up after drilling, having both sides access for assembly, and dealing with small parts such as nuts and washers (step drill may be required based on steel thickness.)

Drilling base material
Tightening nuts or bolts

  • Clamping: Requires both side access, has limited orientation options, consists of high material costs, and lower vibration resistance needing regular maintenance.

Tightening the clamps
Clamps may require regular maintenance if exposed to vibration
Clamps may limit the area of application and can cause more material (strut) usage

Alternative Innovative Solutions: Hilti offers advanced fastening methods that eliminate traditional techniques' inefficiencies and safety concerns. Here’s how Hilti solutions simplify and enhance your fastening process:

  1. Eliminates Preparation and Rework
  2. No Need for Certified Welders
  3. Single-Sided Access
  4. Weather Independence and No External Power Needed
  5. Tested and Approved
  6. Cost-Effective

Three Key Hilti Technologies:

Hilti TechnologyAdvantagesDisadvantages

Screw Fastening (S-BT)

  • Secure, reliable fastening without pre-drilling or through-bolting
  • Easy to install with single-sided access
  • Excellent corrosion resistance- May not be suitable for very thick or extremely hard steel.

S-BT System

Direct Fastening (X-BT)

  • Battery-powered with BX 3-BT tool
  • Eliminates the need for welding or drilling
  • Weather-independent
  • Quick to install
  • It doesn't require an external power source
  • Safer and easier to use- Requires proper tool handling and safety training for operators<br>- Might not be suitable for all environments.

X-BT System

Cordless Stud Fusion Weld Fastening (F-BT)

  • Fast, clean, and strong welds
  • No need for traditional welding equipment.
  • Eliminates hot work permits.
  • Reduces dependency on skilled welders.
  • Highly versatile and suitable for various site conditions.
  • Higher initial investment in cordless stud fusion tools.
  • There is a learning curve for operators new to the technology.

F-BT System

Click Below for the System comparison Video


Use Cases of Hilti Fastening Solutions:

  • Grating: Secure and quickly attach grating to structural steel without compromising corrosion protection.

Grating fixing system
Grating Fixing System


Allows one-side application/ability to remove grating for maintenance access

  • Grounding and Bonding: Reliable connections for electrical grounding and bonding applications, ensuring safety and compliance.

grounding bonding application
Structural steel bonding application
grounding
Grounding application

  • Lightning Protection: Efficient installation of lightning protection systems, providing robust and secure fastening.

Lightning protection

  • Attaching Baseplates to Steel: Simplified and secure fastening of baseplates to steel structures, improving stability and safety.

modular support system goal post
Base plate attachment for modular support systems with X-BT system
FUSION WELD BASE PLATE
Base plate attachment for modular support systems with F-BT system

  • Struts to Steel: Fast and easy installation of struts to steel frameworks, enhancing support and reducing installation time.

Strut to steel application with F-BT system
Strut to steel application with X-BT system

  • Modular Support Systems to Steel: Seamless attachment of modular support systems, offering flexibility and durability in various applications.


Modular support system application with X-BT system


Braced cantilever support application with X-BT system

  • Fire Protection Coated Steels (PFP): Secure fastening to fire protection coated steels without compromising the coating integrity.

PFP Coated steel threaded stud attachment
PFP COATED STEEL THREADED STUD INSTALLATION
PFP Coated steel threaded stud attachment

  • Shipbuilding: Reliable and corrosion-resistant fastening solutions that meet the rigorous demands of shipbuilding applications
  • Skylight Installation: Quick and secure attachment of skylights to steel structures, ensuring weather-tight and stable installations.
  • Facade Bracket Attachments: Efficient fastening of facade brackets to steel, providing solid and durable support for facade systems.

By adopting Hilti’s innovative fastening solutions, you can eliminate unnecessary steps, boost productivity, simplify applications, and enhance project safety. Discover more about how Hilti can transform your fastening processes and watch our solutions in action on YouTube.

For more information, visit Hilti's website.

References:

Credits to:

Hermann Beck, Donato Clausi, Wolfram Schwertner, Eric Schulte Suedhoff, Dmitry Nikolaev, Oliver Prinz, Boby Kurian, Axel Schweiker, Darrell White, Prashant Mandare, Justin Lawson, Peter Grzesik, Christopher Gill, Gregoire Villet, Sandra Meier, Ryan Jones, Ben Myers, Kristian Levey - please forgive me if I miss your name

George Groves

"Revolutionizing Digital Interaction: AI-Powered Platform Integrating Social, Business, E-commerce & Entertainment | Co-Founder at VYRAL 🚀"

1mo

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Onur Güven

Technical Office Manager / Yeni Teknik Yapı

1mo

We need more meaningful solutions like this. Congratulations.

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