Benefits & Uses of Industrial Gears

The Features, Uses and Benefits of an Industrial Gear

Many businesses such as those in the paper, sugar, cement, chemical, and rubber industries, rely on the power of industrial gearboxes to complete their processes. These industries have a need for versatile and compact gearboxes. Gearbox manufacturers focus on creating technologically advanced machines that help to minimize energy costs and enable companies to fulfil their processes effectively. The following will explain the features, uses, and benefits of the industrial gearboxes on the market today.

Benefits and uses of gearboxes

Industrial gearboxes are excellent tools that can be used to improve a company’s operational output. If you are running an industrial business, this equipment is essential to the creation of your products. Industrial gearboxes not only provide essential benefits when it comes to creating goods, but they also aid in the maintenance of your systems. Using a gearbox to multiply torque, match inertia, and reduce speed helps to cut systems operations by allowing smaller motors and drives to be utilized.

Industrial gearbox features

In the world of modern industry, manufacturing units are able to use innovative modular-based gearboxes that allow them to boost production. The demand has prompted gearbox manufacturers to produce sturdy and sophisticated equipment that reduces noise, bears a higher load capacity, and offers efficient output.

Maintaining your gearboxes

Your gearboxes are an investment in your future. It is important to protect this investment through proper maintenance. A gearbox should be regularly inspected to make sure it is properly lubricated and functioning as intended. It is also vital to keep all records of service and repairs.

Types of Gears

There are different types of gears in the industries. Each type has its own strengths and weaknesses:

Spur gearbox: - This is the most simply designed of gearboxes. It is able to handle high gear ratios with efficiency levels of up to 98%. However, this gearbox is very noisy and can only be used where noise is acceptable.

Helical gearbox: - In helical gearboxes, the gears are normally locked at 90 degrees. They are usually in parallel or crossed positions. Parallel gearboxes have higher load capacities than crossed gearboxes. Helical gearboxes, due to their helical design, are significantly quieter during operation than spur gearboxes. There are different variations of the helical gearboxes listed below.

Bevel helical gearbox: - It provides motion between shafts that are not parallel. It is mostly used in the mining industry.

Coaxial helical inline gearbox: - This is a very efficient gearbox designed to operate with little friction. It is suitable for heavy-duty applications such as lifting, construction and tank fabrication.

Skew bevel helical gearbox: - This gear reducer is rigid and strong and excellent for transporting heavy loads.

Planetary/ epicyclic gearbox: - This gear reducer is characterized by gears orbiting around a central gear. It is compact and handles high ratios thereby delivering large amounts of torque. It is efficient even at low speeds.