THE GRAMMAR
One of the major advantages of seamless knitting is that we can have numerous textures on the same tube. This privilege makes it a paradise for textile designers. Think of a legging where you wish to have a 2 by 1 rib on the waistband, pique on the body, and 1 by 1 rib for the hem. In seamless knitting, you don’t need to gather three different types of fabric and place your marker to cut them and finally sew to make a garment. If you are blessed with technology and have a Santoni or any other seamless knitting machine, all that you need to do is to make a program and run the machine for six to eight minutes. Your product is ready to send to the dye house. So, how come you get that privilege? It’s because here you don’t really have to open up your machine and set up a new set of CAM every time you want a new texture. Rather, the CAM changes itself automatically within a fraction of a second following your command.
So, you'll be talking to the machine so that the machine produces fabric with your desired texture. And there is no way it is your mother tongue. Learning the grammar of weft knitting is your only hope. Well, the grammar itself is quite straightforward. You just need to understand three basic stitches of weft knitting. Knit, Miss, and Float. These three are the building block of almost any texture you'll encounter.
Knit: When the needle gets raised high enough by the camming action to obtain the yarn in the hook portion of the needle and the old loop is below the latch. As the needle descends, the knit stitch is formed.
Miss: A miss stitch occurs only when the yarn is presented to the needle but the yarn is not taken by the hook of the needle. Here the needle is not activated upward to receive the yarn that is presented to it. Hence it will retain the old loop in the hook.
Float: is produced when a needle holding its old loop fails to receive the new yarn that passes, as a float loop, to the back of the needle and to the reverse side of the resultant stitch, joining together the two nearest needle loops knitted from it.
Apart from some abstract designs, most designs are created through repetition. If you look closely, you’ll find one small repeating unit that has been placed up and down, back and forth to create an uninterrupted appearance. Fabric textures are no different. In seamless knitting, this repeating unit is called a pat.
Ok! It’s showtime now. We’ll be making some basic textures using these building blocks. Let’s start with plain/ jersey.
Plain: The repeating unit for plain fabric is pretty simple. All knit. Take two needles, eight courses, and activate the knit cam for all. (to comply with the even number of needles and eight feeders, the needle count and courses must be a multiple of two and eight respectively) That’s it! You are set to go. The green blocks in the picture below represent knit CAM.
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Rib: Well, this texture certainly looks like the Rib fabric that we get from conventional double bed knitting machines. But, they are not the same. You can not really distinguish the two if you do not closely observe the technical back of the fabric. Unlike conventional ribs, the face and back appearance are not the same here. When we use miss and therefore no loop is formed, the loop that is immediately up and down feels much more relaxed because of the lesser tension compared to a full-knit structure. This phenomenon results in the fluffiness of wales and a rib-like gesture are formed.
Pique: This is another widely used texture. Initiating miss cam periodically will provide you with a grainy compact look. Misses are placed in such a manner that the fluffy wales create a diamond-like structure.On bellow, the black represents miss CAM and green is for knit. (see the pat)
Jacquard with float: Enough with children’s play. Let's do something big. When we use float, the face yarn does not participate in the knitting action. The needle hook catches only the back yarn to form a loop while the face yarn goes backward of the needle and eventually stays on the technical back of the fabric. So, on the technical face, we see the back yarn. If we use two different types of yarns, ie: one is polyester and the other is nylon, and double dye it in two different colors, we have endless design possibilities. On the pat shown below, grey is float, black is miss, and green is knit.
Seamless Activewear Developer (iPolaris, Photon, Clo 3d, Optitex, Adobe Illustrator, Prompt Engineering )
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