Induction electric heaters in the chemical industry.

Hello colleagues.

Today's information will be of interest to chemical industry specialists.

Among the technologies used in the chemical industry, heating technologies for various substances occupy a large place, including high-temperature heating up to 250-350 C.

Ensuring high reliability, continuity, and safety of technological processes is of great importance here.

As a rule, this problem is currently solved using outdated methods of heating the working environment to high temperatures:

1 The use of superheated steam, which is under enormous pressure and has low efficiency.

2 The use of high-temperature heating elements and electrode gas heaters with a limited service life, low reliability and low usability.

All these methods of heating liquids require a lot of attention and funding when using them, and require a large number of trained specialists.

The significant influence of the human factor when using the above high-temperature heating installations often leads to accidents, fires, death and injury to people, disruption of the technological process, environmental disasters and, accordingly, significant losses and lost profits.

In addition, the need to maintain and repair these high-temperature heating installations, heating networks, pipelines, etc. leads to a significant expenditure of money and resources.

In this regard, there is a need for a simpler, cheaper, reliable, safe, efficient source of thermal energy, the installation of which is possible without alteration of existing technological systems.

Induction high-temperature electric heaters are the best modern heating equipment in the field of high-temperature electric heating (efficiency is 98%).

The use of high-temperature induction electric heaters allows you to reduce operating costs to a minimum. Moreover, in many cases they are more profitable than high-temperature steam generators, heating elements and electrode boilers, and gas boiler houses.

We implement the principle: “The best high-temperature heater is the one you don’t remember about.”

The use of equipment produced by our company at sites allows us to solve the following problems:

Autonomy of work. Fully automatic control.

Lack of fuel supply and storage.

Lack or minimal involvement of service personnel. No regular maintenance required.

Significant reduction in operating costs. Including the coolant may not change for years.

Increased reliability.

Saving resources.

Maximum efficiency. The efficiency of the induction heater is 98%.

Unpretentiousness in working in various climatic conditions.

Simplified installation without changing existing systems.

The ability to reserve individual installations and quickly automatically put them into operation.

The ability to remotely control and monitor the operation of heating equipment from the operator’s seat.

For comparison with products from other manufacturers, we note the following features and differences of our installations:

Increased, in comparison with others, reliability, durability and safety of induction electric heaters, the design of which has been improved for more than 15 years.

Unpretentiousness and tolerance to the quality of the coolant. Long coolant service life.

Simplified installation without changing existing systems.

Possibility of using various liquids as a coolant.

There is no need to regularly replace expensive high-temperature coolant due to the absence of carbon deposits on heating surfaces and the associated need to regularly stop the production line (this achieves a significant economic effect: see review).

There is no need to constantly attract highly qualified service personnel.

The presence of a contactless thyristor control system with smooth power control, as a result of which the overall reliability of the entire system is significantly increased. Our company has been equipping induction electric heaters with such a control system since the very beginning of its activity, for more than 20 years, and has the corresponding operating experience.

The control system of the induction electric heater has the possibility of remote control. This allows you to fully automate the control of a complex of electric heaters from a single control panel.

A 3 year warranty is provided on the entire installation (not just the heater!).

Use of modern heat-insulating materials to improve the efficiency of the installation.

The design feature of the induction electric heater ensures high coolant velocities through the pipes of the heating element, which makes it possible to increase the removal of thermal energy from the pipe walls and reduce the operating temperatures of the heating element by 10-15 C.

Our company has the ability to manufacture a special installation with the required equipment configuration according to the Customer’s requirements.

All of the above advantages and proven economic effect confirm that in terms of the combination of qualities in the field of high-temperature heating, AKVA-ET induction electric heaters have no competition. There are no analogues comparable to them in the world.

Do you want your plant's high-temperature heating equipment to operate virtually maintenance-free for decades? Then your way to us. Write to me by email: abdrashitov@yandex.ru and we can offer you a unique technical solution for a very reasonable price.

Postscript: Yesterday we visited an old client who has been running high temperature induction heaters for over 15 years. Specialists from this enterprise shared their experience in operating our heaters and showed visitors (specialists from other chemical enterprises) working induction heaters. As a result of the meeting, one of the visitors (general director of a chemical company) asked a simple question: “Why then did I previously buy an Italian resistive high-temperature heater, which I now have to throw away?”

Colleagues, you now have the opportunity not to repeat his mistakes. If you are interested in our heating equipment and want to take advantage of the benefits it provides, you can write to me by email or WhatsApp +7 926-793-70-14.

And it will be even better if you fly to Moscow and I can show you my induction heaters in operation at a real chemical plant.

Our company website: www.zien.ru