Onsite Grinding by ATS Techno: Concept and Benefits

Grinding is an important process in the modern manufacturing techniques. When it comes to material removal, grinding is synonymous to efficiency and precision. Grinding is an abrasive process that makes use of abrasive wheel for cutting. The process is known for producing fine finishes and accurate dimensions for the metal parts.

As the grinding wheel rotates and moves over the surface of the workpiece, it removes thin layer from the surface of the material, helping you achieve the desired size and shape. The grinding process is beneficial especially for hard material as other techniques might prove to be less effective! Grinding process is used for creating conical, flat, and cylindrical objects. Main components of grinding process involves grinding machine, the workpiece, and a coolant for preventing thermal damage because of the heat generated during the grinding process.

Evolution of Grinding Technology

Grinding technology has transformed over the time significantly. Earlier, it was a process meant to shape the objects and sharpen tools. Grinding machines were operated via hand and needed some skills or physical efforts. Those days, the grinding machines consisted of rotating stone wheel for sharpening and shaping the tools.

It was in the 19th century that modern grinding came into the picture with the development of advanced machinery. Development of cylindrical grinder in the 20th century was remarkable in the history. The machine- enabled grinding of the cylindrical surfaces paved a way for producing high- precision components in diverse industries. Modern machines have evolved via incorporation of advanced technologies which enables precise and automated grinding operations.

How Does Grinding Process Work?

At ATS Techno, grinding is a machine process which consists of removing material from a workpiece with a rotating abrasive wheel. The wheel has abrasive particles which act as cutting tool that shaves off the layers of the material for achieving the desired shape and finish. The purpose of grinding is to produce accurate dimension and finishes which makes it imperative in the precision engineering.

Machine and equipment required for onsite grinding services:

·       Grinding Machines

Different types of grinding machines can be used based on the grinding operation. These machines consist of cylindrical grinders, surface grinders, and centerless grinders.

·       Abrasive Wheels

The abrasive wheels are made of abrasive particles which are chosen depending on the material that needs grinding and desired finishing.

·       Coolants

Coolants are used for reducing the generation of heat during the grinding process. It protects the workpiece from any thermal damage.

·       Dressers

Dressers are the tools used for reshaping the grinding wheel and maintaining their effectiveness.

·       Holding Device

The grinding devices hold the workpiece securely for the grinding to take place.

·       Safety Equipment

These consist of gloves, glasses, and guards to make sure that the operator is safe while working.

Benefits of Grinding

·       Enhanced Dimensional Accuracy

Surface grinding plays a crucial role in getting precise dimensional accuracy for different metal components. Each piece must fit with complete precision and it’s here that surface grinding comes into the picture. It helps in getting rid of the imperfections in the finishing and makes sure that the final product is as per the desired specifications.

·       Improved Surface Finish

Surface grinding plays an important role in transforming the steel and metal surfaces into smooth and refines ones. For achieving unparalleled uniformity and smoothness, grinding plays a crucial role. It not only improves the finishing but also enhances the aesthetics.

·       Durability

Over time, a few metals are prone to wear and tear or rust which affects their durability and strength. Surface grinding can work as a shield against the deterioration. Effective removal of the rough spots, irregularities, and corrosion revitalizes surface of the metal. It extends the lifespan and improves structural integrity as well.

·       Surface Flatness

One of the major benefits of grinding on steel is that it ensures that you achieve a perfectly flat surface. It helps you achieve uniform and flat metal components. The level of flatness desired for the components that need to fit together or for the manufacturing process can be achieved only with grinding process.

Surface grinding is the key to achieving perfect finish for steel and other metals. It is a cost-effective process that offers smooth surface, perfect size, and strength.

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