Semco All-in-One Battery Assembly Machine with 6 Customizable Modules

The demand for efficient and reliable battery assembly solutions has grown exponentially, driven by the increasing adoption of electric vehicles, renewable energy systems, and consumer electronics. The Semco All-in-One Battery Assembly Machine is designed to meet this demand, providing a seamless, automated solution for battery pack production.

The Semco All-in-One Battery Assembly Machine integrates six essential modules into a single, advanced system, ensuring a comprehensive and efficient solution for battery pack production. This machine's modularity allows for customization based on manufacturing needs, making it an indispensable tool for battery manufacturers.

Why Choose the Semco All-in-One Battery Assembly Machine?

This machine integrates multiple processes into a single system, eliminating the need for separate equipment and manual interventions. It’s a versatile solution that ensures precision, efficiency, and consistency in battery assembly.

With years of expertise in battery assembly solutions, Semco Infratech is a trusted partner for innovative and reliable machinery. The All-in-One Battery Assembly Machine is a testament to Semco's commitment to advancing battery production technology.

Benefits for Manufacturers

1. Cost Efficiency By combining multiple steps into one machine, the Semco All-in-One reduces labor and equipment costs.
2. Integrated Design The Semco All-in-One consolidates critical processes like cell sorting, welding, module assembly, and testing into one streamlined operation. This saves floor space, reduces operational costs, and enhances productivity.
3. Customizable Modules Designed to cater to diverse applications, the machine allows customization to accommodate various cell formats, including cylindrical, prismatic, and pouch cells.
4. Integrated Quality Assurance Built-in testing modules validate the performance of individual cells and the final battery pack, ensuring compliance with industry standards.
5. User-Friendly Interface A sophisticated yet intuitive control system allows operators to monitor and manage the assembly process with ease, reducing the need for specialized training.

Technical Infrastructure

1. Cell Tester

 The Cell Tester module evaluates the performance of individual cells with high precision.

• Models Available: Semco SI-V CT 5V 6A 8CH, 5V 10A 16CH, 5V 30A 16CH

Key Features:

• Voltage and current testing up to 5V and 30A
• Multi-channel support (up to 16 channels)
• High testing speed and accuracy for large-scale cell sorting

2. Battery Charge Discharge System (BCDS)

The BCDS module ensures cells are preconditioned for assembly by cycling them through charge and discharge processes.

• Models Available: BCDS30-10-20, BCDS70-5-10

Technical Specifications:

• Voltage Range: 0-70V
• Current Range: 0-10A
• Multi-channel configuration for simultaneous cell cycling

Benefits:

• Stabilizes cell performance
• Identifies cells with deviations in capacity or efficiency

3. Battery Management System Tester (BMST)

The BMST module tests the functionality of Battery Management Systems (BMS), ensuring compatibility and performance in managing battery packs.

• Models Available: SI-Y BMST 1-6S and 1-16S (60A/120A)

Key Features:

• Testing support for 1 to 16 series-connected cells
• Current handling capacity of up to 120A
• Verifies BMS parameters like balancing, protection, and communication protocols

4. Internal Resistance (IR) Tester

The IR Tester evaluates the internal resistance of cells and modules, a critical parameter affecting battery performance and safety.

• Model Used: Semco SI IRP 3563 (HIOKI 3561)

Key Features:

• High-precision resistance measurement
• Quick evaluation for large-scale production
• Compatible with various cell chemistries

5. Battery Comprehensive Tester (BCT)

The BCT module combines multiple tests in one unit, including voltage, current, capacity, and overall functionality.

• Model Available: 50-05-60

Features and Benefits:

• Comprehensive analysis for quality assurance
• Ensures pack-level consistency
• Detects anomalies in assembled packs

6. Spot Welding

The Spot-Welding module provides a precise and reliable solution for interconnecting cells in battery packs.

• Model Used: Semco SI HWM 737DH

Key Features:

• Suitable for thin busbars (up to 2 mm thickness)
• High-precision welding with minimal thermal distortion
• Fully automated operation for consistency

Conclusion

The Semco All-in-One Battery Assembly Machine, with its six customizable modules, provides manufacturers with a flexible and efficient solution for producing high-quality battery packs. Its advanced features, precise testing capabilities, and seamless integration make it an essential investment for businesses aiming to scale their operations and ensure product excellence.

For more details or to customize your assembly machine, reach out to Semco Infratech today!

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